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EP-HGY200-V4 4-stationers formsprutnings- och sträckblåsningsmaskin  

The EP-HGY200-V4 represents a monumental leap in heavy-duty 4-station injection stretch blow moulding (ISBM) technology. Integrating three sets of highly efficient servo pump systems, it perfectly balances raw mechanical power with digital precision. The inclusion of an independent temperature conditioning station grants unparalleled control over preform thermal distribution, making it the ultimate solution for manufacturing highly contoured cosmetic jars, heavy-based perfume bottles, and large-capacity pharmaceutical containers. Serving as a flawless, plug-and-play replacement for Japanese Aoki 250 series machinery, the EP-HGY200-V4 empowers global manufacturers to achieve Tier-1 production quality at a fraction of the traditional cost.

• Massiv klämkraft: Delivers an industry-leading 300 KN injection clamping force and a 250 KN blowing clamping force, ensuring zero mold deflection even during maximum injection volume cycles.

• Aoki Mold Compatibility: Architecturally engineered to be 100 percent compatible with Japanese Aoki 250 series molds, providing global factories with a seamless equipment transition path.

• Tri-servo-pumpeffektivitet: Använder tre uppsättningar avancerade servopumpsystem with a 49.2 KW motor power, reducing continuous energy draw and cutting electrical operating costs significantly.

• Kraftig konstruktion: Features a robust 13-ton steel chassis measuring 4800 mm x 2000 mm x 3800 mm, guaranteeing extreme vibration dampening and decades of continuous 24/7 operational lifespan.

• Versatile Injection Capacity: Accommodates screw diameters from 40 mm to 60 mm , enabling a theoretical injection volume up to 480 cubic centimeters and supporting maximum bottle volumes of 2500 ml.

Värdeerbjudande

Dominance in Heavy-Wall and Complex Geometries. The 4-station architecture introduces a dedicated preform temperature conditioning phase before the stretching process. This critical step allows operators to apply differential heating profiles to the preform, ensuring that plastic flows evenly into the sharp corners of square, oval, or flat bottles. The EP-HGY200-V4 eliminates the material thinning and weak-point issues that plague standard 3-station machines, guaranteeing a premium, glass-like finish for luxury cosmetic packaging.

Strategisk kapitalkostnadsreduktion via sömlös integration. Designed with international operational compatibility at its core, the EP-HGY200-V4 serves as a flawless replacement for Aoki 250 series machines. Packaging manufacturers are entirely freed from the burden of purchasing new, proprietary tooling. By transferring existing Japanese molds directly into the EVER-POWER ecosystem, facilities can immediately upgrade their production speeds and energy efficiency while saving hundreds of thousands of USD in re-tooling capital.

Obeveklig mekanisk stabilitet för högavkastande produktion. At the heart of the EP-HGY200-V4 is a 13-ton heavily reinforced chassis i kombination med hydrauliska och pneumatiska komponenter av högsta kvalitet. Genom att använda amerikanska Parker högtrycksventiler och ett 300 KN injektionsklämsystem , the machine effortlessly contains the extreme pressures required to inject 480 cm3 of molten PET. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads and zero visible parting lines on the finished product.

Tabell över tekniska specifikationer (universellt tekniskt specifikationsformat)

Note: Parameters are based on verified engineering blueprints for the EP-HGY200-V4 model, providing critical data for enterprise procurement and engineering teams.

Specifikationsartikel	Tekniska parametrar/komponentdetaljer
Materialkompatibilitet	PET, PETG, PC, Tritan, PP
Skruvdiameteralternativ	40 mm / 50 mm / 55 mm / 60 mm
Teoretisk injektionsvolym	188 cm3 to 480 cm3
Skruvens rotationshastighet (RPM)	150 to 270 r/min
Injektionsklämkraft	300 kn
Blåsande klämkraft	250 KN (Single Side)
Motorkraft (Tri-Servo-system)	49.2 KW
Värmekraft	15 kW (nano-fjärrinfraröd)
Blåslufttryck	2,0–3,5 MPa
Kylvattentryck	0,4–0,6 MPa
Oljekylarens vattentryck	0,3–0,4 MPa
Styrsystem / PLC	Inovance / MIRLE PLC
Högtrycksventil	Parker (USA)
Hydraulisk styrventil	YUKEN (Taiwan)
Maskinmått (L*B*H)	4800 mm x 2000 mm x 3800 mm
Maskinvikt	13 Tons
Maximal flaskvolym	2500 ml

Kompatibilitets- och ersättningstabell

EVER-POWER ISBM-lösningar är konstruerade för att störa monopolet hos dyra västerländska och japanska proprietära tillverkningsekosystem.

Target Replacement Märke/Serie	EVER-POWER-ekvivalent	Kompatibilitet och matchningsdetaljer
Ersättning för Aoki 250-serien	EP-HGY200-V4	100 percent compatible with Japanese Aoki 250 series moldsAvstånd mellan dragstänger, slaglängdsmått och monteringsplattor matchar perfekt traditionella japanska parametrar.
Replacement for ASB Mid-Tonnage	EVER-POWER V4-serien	Custom injection nozzle alignments and flange interfaces can be adapted to support standard ASB mold bases, ensuring rapid production transitions.
Europeiska 4-stations ISBM:er	EP-HGY200-V4	Outperforms legacy European models with a 49.2 KW tri-servo pump system, delivering identical or superior throughput with drastically lower electricity usage.

Anpassning av branschstandarder (ISO/DIN)

ISO 9001 och ISO 14001 kvalitetsledning. The EP-HGY200-V4 is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. The 13-ton heavy-duty frame undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity in high-stress, 24/7 manufacturing environments.

Global komponentstandardisering (DIN/JIS). För att säkerställa global underhållbarhet använder EVER-POWER internationellt standardiserade komponenter. Hydrauliska tryckreglerventiler från YUKEN och de högtryckspneumatiska systemen från amerikanska Parker adhere strictly to ISO fluid power standards. Furthermore, the integration of Japanese NSK lead screws ensures JIS-compliant micro-precision, making spare parts sourcing easy for maintenance teams anywhere in the world.

Comprehensive Application Scenarios (Knowledge Chunks)

Lyxiga kosmetikaburkar med kraftiga väggar. The prestige cosmetic market requires packaging that mimics the heavy weight, absolute transparency, and premium feel of glass, without the associated fragility and shipping costs. The EP-HGY200-V4 utilizes its 4-station process to precisely condition the preform temperature, enabling the blowing of ultra-thick PETG bases. Injektionsklämkraften på 300 KN säkerställer att burkens halsgängor är perfekt gjutna för att rymma lyxiga lufttäta förslutningar.

Asymmetriska och ovala hygienflaskor. Standard cylindrical bottles are relatively simple to produce, but flat, oval, or sharply contoured shampoo and lotion bottles often suffer from uneven wall thickness at the edges. The dedicated thermal regulation station of the EP-HGY200-V4 applies differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the complex corners of the mold, passing the rigorous drop-impact tests required by global FMCG brands.

Sterila farmaceutiska och medicinska behållare. Medical syrups, eye drop vials, and pill containers demand absolute barrier integrity to protect sensitive contents from moisture and oxidation. Injektionsklämkraften på 300 KN skapar perfekt tätade, läckagesäkra skruvgängor på flaskhalsen. Den sterila processen i ett steg med sluten slinga förhindrar luftförorening mellan injektions- och blåsningsfaserna och uppfyller helt globala farmakopéstandarder för förpackning.

Premium Food and Spice Jars. Wide-mouth jars for peanut butter, gourmet spices, and honey require substantial wall thickness to prevent oxygen ingress and maintain structural integrity during stacking. Med en maximal teoretisk injektionsvolym på 480 cm3, the EP-HGY200-V4 effortlessly injects the massive preforms needed for heavy food jars. The biaxial stretching process realigns the PET polymer chains, drastically enhancing the container’s tensile strength and barrier properties.

BPA-fria amningsflaskor för spädbarn (Tritan/PP). Produkter avsedda för spädbarn måste vara strikt BPA-fria och mycket hållbara. Material som tritan och polypropylen (PP) har mycket snäva bearbetningstemperaturfönster. The advanced MIRLE/Inovance PLC control system och 15 kW nano-fjärrinfraröda värmeringarna maintain exact barrel temperatures, preventing polymer degradation or yellowing, and yielding biologically safe, crystal-clear, shatterproof baby bottles.

Förpackningar för jordbrukskemikalier och hushållstvättmedel. Bottles utilized for aggressive cleaning agents, pesticides, and essential oils require extreme structural rigidity and stress-crack resistance. The EP-HGY200-V4 perfectly aligns the molecular structure during the 250 KN stretch-blow phasevilket avsevärt ökar förpackningens väggars kemiska resistens. Detta garanterar att starka lösningsmedel inte bryter ner förpackningen under en längre hållbarhet.

Kunskap

What is the Strategic Advantage of a 4-Station ISBM Machine?

A 4-station machine introduces a crucial “Temperature Conditioning” step located between the primary injection and the final blowing phases. While standard 3-station machines rely solely on the residual heat from the injection process, the 4-station architecture allows the machine to selectively heat or cool specific zones of the preform. This precise thermal manipulation is absolutely mandatory for blowing high-quality non-round bottles (such as ovals or squares) or cosmetic jars with extremely thick bases, ensuring perfectly uniform material distribution.

Varför är klämkraften vid injektion på 300 kN kritisk? Injektionssteget innebär att smält plast under enorma tryck tvingas in i formen för att bilda förformskroppen och de invecklade flaskgängorna. En massiv klämkraft på 300 kN ensures that the heavy steel mold halves remain locked absolutely tight against this intense internal pressure. This prevents any molten plastic from leaking out the seams (flashing), ensuring that the bottle neck threads are perfectly formed, dimensionally accurate, and completely leak-proof.

Hur maximerar tri-servo-pumpsystemet avkastningen på investeringen? Traditionella hydraulpumpar med variabelt slagvolym går kontinuerligt, förbrukar konstant elektricitet och genererar överskottsvärme. The EP-HGY200-V4 utilizes a sophisticated 49.2 KW tri-servo pump system that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, and slows to near-zero during the cooling phases. This highly intelligent power management slashes electricity usage by up to 40 percent, saving packaging facilities tens of thousands of USD annually in utility overhead.

Who Should Invest in the EP-HGY200-V4? Medium to large-scale enterprise packaging manufacturers supplying the premium cosmetics, pharmaceutical, and high-end food industries are the ideal operators. Specifically, companies currently running older, energy-inefficient Japanese machinery should invest in the EP-HGY200-V4. Because it is fully compatible with Aoki 250 series molds, these companies can reuse their existing tooling while instantly upgrading their production speed, energy efficiency, and digital control capabilities.

Var bör kylsystemen kalibreras för optimal effekt? För att upprätthålla kontinuerlig drift med hög hastighet dygnet runt måste operatörerna noggrant övervaka två distinkta industriella kylkretsar. Kylvattentrycket för den primära maskinens kylform måste hållas strikt mellan 0,4 och 0,6 MPa. för att säkerställa snabb plastisk stelning. Samtidigt måste hydrauloljekylarens vattentryck bibehållas vid 0,3 till 0,4 MPa. to prevent fluid degradation and maintain the viscosity of the hydraulic oil over millions of cycles.

När ska nano-fjärrinfraröda värmeringarna inspekteras? 15 kW nano-fjärrinfraröda värmeringar on the injection barrel are engineered for extreme durability and superior thermal efficiency. Under normal 24/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic heater bands. Routine thermal imaging checks should be conducted semi-annually to ensure even heat distribution. Replacement is typically only required every 3 to 5 years, drastically minimizing maintenance-related downtime.

Kvalitetsinspektion och fabrikens styrkor

Uttömmande arbetsflöden för kvalitetskontroll med 100 punkter. Every EP-HGY200-V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. Detta inkluderar ett 72-timmars kontinuerligt högtryckstest som verifierar integriteten hos American Parker-ventilerna. och 300 KN injektionsklämmekanismen. We utilize digital laser alignment to ensure that the 600 mm upper mold stroke and the 350 mm lower mold stroke operate with absolute micro-millimeter precision, guaranteeing zero-tolerance deflection.

EVER-POWERs oöverträffade tillverkningsförmåga. As a premier source manufacturer, EVER-POWER bridges the gap between premium, heavy-duty engineering and unmatched cost-effectiveness. We utilize the exact same tier-one components (Inovance PLCs, YUKEN hydraulics, Parker valves) as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the 13-ton EP-HGY200-V4 at a fraction of the cost. We are innovators holding multiple national patents in advanced blow moulding technology.

Omfattande global eftermarknads- och digital support. Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your production lines never experience prolonged halts, thereby maximizing your operational uptime and profitability.

Autentiska kundomdömen

Referens 1: Felfri mögelövergång i USA

“We manufacture premium cosmetic packaging in New Jersey and operate a large fleet of aging Japanese ISBMs. The quote to upgrade them was astronomical. We partnered with EVER-POWER because the EP-HGY200-V4 was a direct replacement for our Aoki 250 series molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect, thick-walled PETG jars on day one. The capital savings were immense, and the 300 KN clamping force is incredibly stable.” – Michael H., teknisk chef, USA.

Referens 2: Att erövra komplexa former i Thailand

“Our high-end spa clients demand highly contoured, asymmetrical lotion bottles. Our standard 3-station machines simply couldn’t distribute the plastic evenly into the oval edges, leading to unacceptable rejection rates. The dedicated temperature regulation station on the EP-HGY200-V4 solved this completely. We now have perfect wall thickness control. The 13-ton machine is incredibly stable, and the Inovance PLC is very intuitive for our floor staff.” – Siri W., fabrikschef, Thailand.

Referens 3: Kraftig prestanda i Ryssland

“Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 13-ton EP-HGY200-V4 is an absolute workhorse. We use it for high-volume pharmaceutical containers. The 300 KN clamping force ensures our bottle threads are medically precise and completely leak-proof. EVER-POWER’s remote support has been exceptional, guiding us through the entire setup.” – Ivan K., verksamhetschef, Ryssland.

Referens 4: Sänkta energikostnader i Tyskland

“With European energy prices at historic highs, we had to replace our continuous-run hydraulic blow moulders. The 49.2 KW tri-servo pump system on the EP-HGY200-V4 reduced our power draw dramatically. Furthermore, the 15 KW nano-far-infrared heating rings heat the barrel much faster and retain heat far better. We achieved CE-compliant safety and incredible energy savings without sacrificing a single drop of product quality for our luxury lines.” – Lars M., produktionschef, Tyskland.

Referens 5: Ultimat skalbarhet i Sydafrika

“We supply diverse packaging solutions for the food and beverage sector in Cape Town. The ability to switch between a 40 mm and 60 mm screw on the EP-HGY200-V4 gives us incredible production flexibility. We can run maximum 2500 ml volume water bottles and seamlessly switch to wide-mouth spice jars. The machine is incredibly cost-effective, allowing us to outbid local competitors who rely on highly expensive European machinery.” – David B., VD, Sydafrika.

Installations- och installationsguide (kompatibel med HowTo-scheman)

Steg 1: Uppackning och strukturell positionering. The EP-HGY200-V4 is a heavy-duty asset weighing 13 Tons. Ensure the factory floor is heavily reinforced to support this mass. Utilize a certified industrial gantry crane to lift and position the 4800 mm x 2000 mm x 3800 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure absolute horizontal alignment.

Steg 2: Anslutning av industriella elnät. Koppla in 370-400V huvudströmförsörjningen på 3-fas to the machine’s primary electrical cabinet, ensuring strict adherence to local grounding protocols. Anslut högtrycksluftkompressorns ledningar och kontrollera ett konstant blåslufttryck på 2,0–3,5 MPa.. Anslut vattenledningarna för industrikylare och se till att det är 0,4–0,6 MPa för kylning av formen. och 0,3–0,4 MPa för hydrauloljekylaren.

Steg 3: Verktygstillverkning och forminstallation. Carefully install the injection mold, the temperature conditioning pot, the blow mold, and the take-out tooling. Använd den manuella mikrojogfunktionen på Inovance PLC-pekskärmen to slowly lower the 600 mm upper stroke, verifying that the guide pins align perfectly and the turntable rotates without any mechanical interference.

Steg 4: Termisk kalibrering. Slå på 15 kW nano-infraröda värmare. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 to 60 minutes to ensure a uniform melt viscosity prior to injection.

Steg 5: Torrkörning av produktionen och processjustering. Execute a mechanical dry run without material to verify the synchronization of the tri-servo pump system. Once smooth operation is confirmed, introduce the raw plastic resin. Analyze the first batch of blown bottles. Fine-tune the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies before initiating continuous, fully automated mass production.

Vanliga frågor (FAQ)

1. Varför ska jag välja en maskin med 4 stationer framför en med 3 stationer?

A 4-station machine incorporates a dedicated temperature conditioning station. This is absolutely essential if you are producing non-round (oval, square) bottles or thick-walled cosmetic jars, as it allows for precise, differential heating of the preform to ensure even plastic distribution during the blow phase.

2. Is the EP-HGY200-V4 truly compatible with Japanese Aoki molds? Ja. The machine is architecturally engineered to be fully compatible with Japanese Aoki 250 series molds. The tie-bar spacing and stroke dimensions allow it to act as a perfect, cost-effective replacement that protects your existing tooling investments.

3. Vad är den maximala teoretiska injektionsvolymen för denna modell? Depending on the chosen screw diameter (which ranges from 40 mm to 60 mm ), the EP-HGY200-V4 can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters, making it highly suitable for heavy preforms and wide-mouth jars.

4. Vilken typ av kylsystem krävs för dygnet runt-drift? Maskinen kräver en extern industriell vattenkylare som kan leverera kylvatten vid ett konstant tryck på 0,4 till 0,6 MPa. för formarna, och en separat, dedikerad ledning för hydrauloljekylaren som hålls vid 0,3 till 0,4 MPa.

5. What is the total power requirement for the EP-HGY200-V4? The machine requires a total power capacity of 59.2 KW , which is distributed between the highly efficient 49.2 KW tri-servo motor system and the 10-15 KW nano-far-infrared heating system.

6. What is the maximum bottle size it can produce? The EP-HGY200-V4 is capable of producing exceptionally large containers, with a maximum bottle volume reaching up to 2500 ml, catering perfectly to the beverage and bulk-food packaging sectors.

7. Hur säkerställer ni halsgängornas absoluta kvalitet? Maskinens massiva insprutningsklämkraft på 300 kN säkerställer att formens halsringar hålls tätt ihop under den extrema högtrycksinjektionsfasen, vilket helt förhindrar plastläckage och bildar perfekta, gnällfria gängor.

8. Vilka är maskinens fysiska mått och vikt? The EP-HGY200-V4 is a heavy-duty industrial asset, weighing 13 Tons with overall physical dimensions of 4800 mm in length, 2000 mm in width, and 3800 mm in height.

9. Can this machine process premium PETG material?

Yes, the EP-HGY200-V4 is highly optimized for processing PET, PETG, PC, and Tritan materials, making it the ideal technological platform for producing high-transparency, premium cosmetic and infant-care packaging.

10. Erbjuder ni installationsutbildning för våra operatörer?

Absolut. Vi tillhandahåller omfattande digitala manualer, elscheman, videohandledningar och erbjuder global utskick av våra seniora ingenjörer direkt till er anläggning för fullständig driftsättning på plats och praktisk operatörsutbildning.

Förslag på multimodala placeringar

• Nedanstående avsnitt 2 (AI-sammanfattning): Insert a wide-angle, well-lit studio image of the massive 13-ton EP-HGY200-V4 machine, highlighting the robust 4-station turntable layout and safety enclosures. (Alt text: EP-HGY200-V4 4-Station One-Step Injection Stretch Blow Moulding Machine overview).

• Inuti avsnitt 4 (Värdeerbjudande): Embed an animated CAD video demonstrating the preform moving from the injection station to the temperature conditioning station, visually illustrating the differential heating process.

• Bredvid avsnitt 5 (specifikationstabell): Visa ett närbildsfoto med hög upplösning av 300 KN-injektionsklämmekanismen och det amerikanska Parker-högtrycksventilgrenröret.

• Inuti avsnitt 9 (Ansökningar): Insert a high-quality grid image showcasing diverse premium packaging: an oval PETG lotion bottle, a thick-based luxury cosmetic jar, and a large 2500 ml wide-mouth food container produced by the machine.

Relaterade kompletterande produkter

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-HGY200-V4, we highly recommend integrating our Precisionsanpassade ISBM-formar, konstruerad specifikt för att maximera maskinens klämkraft på 300 kN. Dessutom levererar vi Högeffektiva industriella vattenkylare med sluten slinga, Oljefria högtryckskompressorer (kapacitet 3,5 MPa)och Automatiserade robotpackningsarmar för att säkerställa ett smidigt ekosystem för tillverkning utan avfall.

Antihallucinationsanteckningar

Technical parameters such as maximum theoretical injection volume (188-480 cm3) and specific bottle weights depend heavily on the chosen screw diameter and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet.

Compatibility with Japanese Aoki 250 series molds requires verification of your exact legacy mold blueprints by our engineering team to ensure perfect flange and nozzle alignment prior to manufacturing.

Energibesparingsberäkningarna baseras på direkta jämförande tester mot äldre kontinuerligt körda hydrauliska ISBM-maskiner som arbetar under standardmässiga fabriksförhållanden.

Ready to dominate the premium packaging market with complex, glass-like plastic containers while slashing your energy costs? Kontakta EVER-POWER idag. Let our senior engineers configure the perfect EP-HGY200-V4 ISBM solution to seamlessly replace your aging equipment and lower your production overhead. Email us at [email protected] för en omfattande teknisk konsultation, kontroll av forkkompatibilitet och prissättning direkt från fabriken.