Описание

EP-BPET-70V4 4-позиционная машина для литья под давлением и выдувного формования с растяжением

The EP-BPET-70V4 redefines manufacturing flexibility within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture , this machine precisely separates the injection phase from the crucial heating and pre-blowing phase. This structural advantage grants operators surgical control over the thermal profile of complex PET, PC, and Tritan preforms. Built on a robust 6.3-ton chassis , it delivers a substantial 340 cubic centimeter injection volume. By perfectly acting as a direct replacement for legacy Japanese machines, the EP-BPET-70V4 enables global OEM manufacturers to rapidly pivot between large beverage pitchers and small hotel amenity bottles without massive capital re-tooling costs.

• Dynamic Cavity Flexibility: Uniquely engineered to support diverse mold configurations, from 3 cavities for massive 2500 ml bottles down to 10 cavities for high-volume 150 ml miniature vials.

• Архитектура, включающая в себя 4 станции: Используется высокотехнологичный 4-этапный процесс: впрыск, нагрев/предварительное выдувание, выдувание с растяжением и автоматизированный отвод готовой продукции., обеспечивая безупречное распределение толщины стенок.

• Высокопроизводительный впрыск: Equipped with a 45 mm or 50 mm screw featuring a 24 L/D ratio, delivering a theoretical injection volume of 340 cm3 and a maximum plasticizing output of 115 kg/h.

• Robust Thermal Management: Features an independent 44 KW (380V) barrel heating system and a 9 KW (220V) mold heating system to maintain absolute temperature stability for sensitive resins like Tritan and PC.

• Compact Industrial Footprint: Despite its high yield, the machine maintains a space-saving physical dimension of 4400 mm x 1350 mm x 2900 mm and weighs 6.3 Tons, optimizing factory floor layouts.

Ценностное предложение

Unparalleled Production Versatility. The primary challenge for contract packaging manufacturers is adapting to rapidly changing client demands. The EP-BPET-70V4 is the ultimate solution. Its specialized injection manifold and clamping structure allow operators to run a 3-cavity mold yielding 2500 ml bottles , and subsequently switch to a 10-cavity mold producing 150 ml vials with a 20 mm neck. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for different container sizes, drastically improving Return on Capital Employed (ROCE).

Мастерское владение сложными полимерными материалами. Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-70V4 isolates the preform conditioning step at Station 2 (Heating/Pre-blowing). This allows the 44 KW heating architecture Для идеальной стабилизации внутренней и внешней температуры заготовки перед растяжением. В результате отсутствует пожелтение материала, не образуются трещины от напряжения, и обеспечивается абсолютная оптическая прозрачность, соответствующая эстетике высококачественного стекла.

Стратегическое снижение капитальных затрат. Designed to be a universally compatible asset, the EP-BPET-70V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this machine to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs.

Таблица технических характеристик (универсальный формат технических характеристик)

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-70V4 model, providing critical data for enterprise procurement.

Спецификация	Технические параметры / Подробная информация о компонентах
Совместимость материалов	ПЭТ, ПЭТГ, ПК, Тритан, ПП, САН, ПММА, ПС
компоновка станка	4-станционная ротационная станция
Screw Diameter Options	45 mm / 50 mm
Соотношение L/D шнека	24:1
Теоретический объем инъекции	340 cm3
Максимальный вес инъекции	285 g
Max Plasticizing Capacity	115 kg/h
Barrel Heating Power	44 KW (380V)
Mold Heating Power	9 KW (220V)
Подача воздуха под высоким давлением	3,5 МПа
Давление охлаждающей воды	1,0 МПа
Габариты станка (Д*Ш*В)	4400 mm x 1350 mm x 2900 mm
Вес машины	6.3 Tons
Максимальный объем бутылки / количество полостей	2500 ml (3 Cavities) to 150 ml (10 Cavities)

Таблица совместимости и замены

Решения EVER-POWER ISBM разработаны для того, чтобы разрушить монополию дорогостоящих проприетарных производственных экосистем, предоставляя операторам заводов полную гибкость.

Заменяемая целевая марка/серия	Эквивалент EVER-POWER	Информация о совместимости и соответствии
Replacement for ASB-70 Series	EP-BPET-70V4	Dimensionally engineered to accept existing 70-series mold bases. Plugs directly into existing production lines without structural modifications.
Replacement for Aoki Mid-Tier	EVER-POWER V4 Series	Custom flange interfaces allow seamless adoption of standard Japanese molds. Features superior independent thermal conditioning for complex shapes.
Традиционные европейские 4-позиционные межконтинентальные баллистические ракеты	EP-BPET-70V4	Outperforms legacy European models by offering wider cavity versatility (3 to 10 cavities) and highly efficient 44 KW heating zones.

Соответствие отраслевым стандартам (ISO/DIN)

Соответствие стандарту ISO 9001 по системе управления качеством. The EP-BPET-70V4 is manufactured under rigorous international quality control standards. The 6.3-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table. Every electrical circuit conforms to CE directives.

Глобальные стандарты в области гидравлики и пневматики. Управление потоком воздуха под высоким давлением 3,5 МПа. и 1,0 МПа охлаждающей воды. requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard O-rings, seals, and hydraulic lines.

Комплексные сценарии применения

High-Volume Hotel Amenity Vials (10-Cavity). Мировой сектор гостеприимства ежедневно потребляет миллионы миниатюрных флакончиков шампуня и лосьона. The EP-BPET-70V4 can be configured with a 10-cavity mold specifically designed for 150 ml or smaller bottles with a 20 mm neck. The 4-station process ensures that despite the high cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.

Large Capacity Beverage Pitchers (3-Cavity). For the premium beverage and water sector, manufacturers require massive 2500 ml containers. By outfitting the machine with a 3-cavity mold, the EP-BPET-70V4 utilizes its full 340 cm3 injection volume to create heavy preforms. Станция продувки высоким давлением 3,5 МПа expands these thick preforms perfectly, orienting the PET molecules to create strong, drop-resistant bulk pitchers.

Детские бутылочки для кормления без бисфенола-А (Тритан/ПК). Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-70V4 utilizes its independent 44 KW barrel heating and 9 KW mold heating systems to precisely control the melt. Station 2 (Heating/Pre-blowing) prevents polymer degradation, resulting in completely safe, transparent nursing bottles.

Сложные асимметричные косметические флаконы. В производстве элитных лосьонов и парфюмерии часто используются формы, не являющиеся круглыми, овальными или плоскими, которые склонны к образованию тонких и непрочных углов во время выдувания. The dedicated Station 2 (Heating/Pre-blowing) of the EP-BPET-70V4 applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global cosmetic brands.

Wide-Mouth Premium Food Jars (4-Cavity). Для хранения арахисового масла, деликатесных специй и меда необходимы банки с толстыми стенками, чтобы предотвратить попадание кислорода, и широким горлышком для удобства доступа. The machine supports a 4-cavity configuration capable of molding large 60 mm neck diameters and volumes up to 2000 ml. The 24 L/D ratio screw ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for stacking on retail shelves.

Стерильные фармацевтические глазные капли и сиропы. Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-70V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile 150 ml to 500 ml pharmaceutical syrup bottles.

Знание

В чём заключается явное преимущество четырёхпозиционной компоновки? Стандартные установки ISBM часто используют 3 станции, объединяя процессы для экономии места. The EP-BPET-70V4 utilizes a true 4-station layout: 1. Injection, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing, 4. Take out. This isolates the critical thermal conditioning (Station 2) from the final high-pressure blow (Station 3). This separation allows for highly specific temperature adjustments, which is absolutely mandatory for producing non-round, thick-walled, or complex geometric bottles perfectly.

Почему необходимо давление воздуха для продувки в 3,5 МПа? During Station 3 (Stretch Blowing), the conditioned preform is mechanically stretched by a rod and simultaneously blasted with air to conform to the mold. Высокое давление продувки 3,5 МПа ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength, drop resistance, and gas barrier properties of the final PET/PETG bottle.

How does the machine accommodate such diverse bottle volumes (150ml to 2500ml)? The EP-BPET-70V4 is engineered with a modular clamping and manifold architecture. The robust 6.3-ton framework and the 340 cm3 maximum injection volume provide the sheer physical capacity. By simply swapping the mold tooling, the machine’s PLC redistributes the injection weight (up to 285 g) равномерно. It can push that plastic into 3 large cavities for 2500 ml bottles , or divide it across 10 small cavities for 150 ml bottles, ensuring maximum utility.

Who Should Invest in the EP-BPET-70V4?

Contract packaging manufacturers (OEMs) who service a wide variety of clients are the ideal operators. If your factory needs to produce small cosmetic vials on Monday and large juice pitchers on Thursday, the EP-BPET-70V4 offers the fastest changeover and highest versatility in its class. It is the perfect strategic upgrade for facilities looking to replace rigid, single-purpose Japanese machinery.

Куда следует направлять охлаждающую воду под давлением 1,0 МПа? Thermal extraction is just as critical as heating. Для работы машины требуется внешний промышленный чиллер, подающий охлаждающую воду под строгим давлением 1,0 МПа.. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, significantly reducing cycle times.

When should the 45mm/50mm Extruder Screw be inspected? The plasticizing screw, operating at a 24:1 L/D ratio , handles up to 115 kg/h of raw resinРегулярный осмотр шнеков следует проводить ежегодно или после обработки высокоабразивных или высокотемпературных смол, таких как поликарбонат или тритан. The 44 KW barrel heater bands Также следует проводить полугодовую проверку с помощью тепловизора для обеспечения идеально равномерного распределения температуры плавления.

Контроль качества и преимущества завода

Тщательно разработанные 100-точечные алгоритмы контроля качества. Every 6.3-ton EP-BPET-70V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. Мы проводим 72-часовое непрерывное испытание, проверяя целостность воздушных контуров высокого давления 3,5 МПа. and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all mold configurations, from 3-cavity to 10-cavity setups.

Непревзойденное производственное мастерство компании EVER-POWER. As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical and hydraulic components that rival Western brands. However, our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-70V4 at a fraction of the capital cost, democratizing access to elite, flexible packaging technology.

Комплексная глобальная послепродажная и цифровая поддержка. Наша приверженность международным клиентам выходит далеко за рамки момента продажи. Мы предоставляем круглосуточную удаленную техническую поддержку и оперативно направляем ведущих инженеров по всему миру для ввода оборудования в эксплуатацию и обучения на местах. Мы гарантируем быструю поставку запасных частей, используя нашу разветвленную цепочку поставок, чтобы ваши разнообразные производственные линии никогда не испытывали длительных простоев.

Подлинные отзывы клиентов

Отзыв 1: Непревзойденная универсальность в США “Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-70V4 is a lifesaver. We run 10-cavity 150ml hotel amenities on Monday , swap the molds, and run 4-cavity 60mm wide-mouth jars on Wednesday. The 4-station process is incredibly stable, and it easily replaced our inflexible legacy Japanese equipment.” – Майкл Х., директор по техническим вопросам, США.

Отзыв 2: Как освоить использование детских бутылочек из тритана в Таиланде “Our high-end clients demand BPA-free Tritan nursing bottles. Standard 3-station machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-70V4’s dedicated Heating and Pre-blowing station (Station 2) solved this instantly. The 44 KW barrel heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – Сири В., управляющая заводом, Таиланд.

Отзыв 3: Высокая производительность в России “Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 6.3-ton EP-BPET-70V4 is an absolute workhorse. We use it for high-volume 2500ml beverage containers running on 3-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – Иван К., руководитель оперативного отдела, Россия.

Отзыв 4: Создание идеальных сложных форм в Германии

“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the overall energy efficiency of the machine helps us meet our strict factory carbon quotas.” – Ларс М., руководитель производства, Германия.

Отзыв 5: Максимальная масштабируемость производства в Южной Африке “We supply diverse premium packaging solutions across the continent from Cape Town. The sheer 340 cm3 injection capacity of the EP-BPET-70V4 gives us incredible dominance. The automated take-out station drops the finished bottles flawlessly. The machine is incredibly cost-effective, allowing us to rapidly adapt to market demands, from small medical vials to large water pitchers, outbidding all regional competitors.” – Дэвид Б., генеральный директор, Южная Африка.

Руководство по установке и настройке (совместимое с HowTo Schema)

Шаг 1: Распаковка и позиционирование конструкции. The EP-BPET-70V4 is an industrial asset weighing 6.3 Tons. Ensure the factory floor is reinforced appropriately. Utilize a certified industrial forklift or gantry crane to lift and position the 4400 mm x 1350 mm x 2900 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment of the rotary table.

Шаг 2: Подключение промышленных инженерных сетей. Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 44 KW barrel heating system. Подсоедините линии компрессора высокого давления, убедившись в стабильном давлении подаваемого воздуха 3,5 МПа.. Подсоедините водопроводные линии промышленного чиллера, обеспечив строгое поддержание давления 1,0 МПа. for rapid mold cooling.

Шаг 3: Изготовление оснастки и установка 4-позиционной пресс-формы. Carefully install the injection mold at Station 1 , the conditioning core at Station 2 , the blow mold at Station 3 , and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins across the rotary span align perfectly without interference.

Шаг 4: Термокалибровка. Power on the 44 KW barrel heaters and the 9 KW mold heaters (220V). Input the specific melting temperatures required for your resin (e.g., PETG or PC) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 minutes to ensure a uniform melt viscosity.

Шаг 5: Пробный запуск производства и многоступенчатая настройка процесса. Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific bottle design before initiating continuous automated mass production.

Часто задаваемые вопросы (FAQ)

1. Какие четыре конкретные станции расположены на этом станке? The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing station, 3. Stretch blowing station, and 4. Take out station.

2. What is the maximum theoretical injection volume of the EP-BPET-70V4? The machine is equipped to handle substantial plastic loads, offering a theoretical injection volume of 340 cubic centimeters with a maximum injection weight of 285 grams.

3. What is the range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 3 cavities (producing large 2500 ml bottles) up to 10 cavities (producing small 150 ml bottles).

4. What type of utility air pressure is required? To properly stretch and form the bottles during Station 3, the machine requires a high-grade industrial air compressor capable of delivering a steady 3.5 Mpa of blowing air pressure.

5. How much power do the heating systems consume? The machine is equipped with dual heating zones: a powerful 44 KW (380V) system for barrel heating, and a 9 KW (220V) system dedicated to mold heating.

6. Can this machine process premium materials like Tritan and PMMA? Yes, the EP-BPET-70V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PSчто делает его идеальным для упаковки премиум-класса.

7. Каковы физические габариты и вес машины? The EP-BPET-70V4 is a robust industrial asset, weighing 6.3 Tons with overall physical dimensions of 4400 mm in length, 1350 mm in width, and 2900 mm in height.

8. What is the maximum plasticizing capacity? The high-efficiency extruder screw (with a 24:1 L/D ratio) provides a maximum plasticizing capacity of 115 kg per hour, ensuring rapid cycle times and high hourly throughput.

9. Почему станция 2 (нагрев/предварительная продувка) так важна?

Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base cosmetic jars.

10. Предоставляете ли вы услуги по разработке пресс-форм на заказ вместе с оборудованием?

Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a 3-cavity pitcher or a 10-cavity hotel amenity vial.

Рекомендации по мультимодальному размещению

• Ниже, в разделе 2 (дайджест по искусственному интеллекту): Insert a clean, well-lit studio image of the 6.3-ton EP-BPET-70V4 machine, highlighting the compact 4400x1350mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Machine overview).

• Внутри раздела 4 (Ценностное предложение): Вставьте анимированное видео, созданное с помощью САПР, демонстрирующее вращение заготовки на четырех различных этапах: впрыск, нагрев, выдувание и извлечение.

• Рядом с разделом 5 (Таблица технических характеристик): Display a close-up, high-resolution photo of the 45mm/50mm extrusion screw and the 44 KW barrel heating manifold.

• Внутри раздела 9 (Приложения): Insert a high-quality grid image showcasing the extreme versatility: a massive 2500 ml 3-cavity water pitcher, a 4-cavity 60mm wide-mouth jar, and a row of 10-cavity 150ml cosmetic vials produced by the machine.

Сопутствующие товары

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-70V4, we highly recommend integrating our Высокоточные пресс-формы ISBM на заказ (available from 3 to 10 cavities). Additionally, we supply Высокопроизводительные промышленные водоохладители 1,0 МПа, Безмасляные компрессоры высокого давления 3,5 МПа, и Автоматизированные роботизированные конвейерные системы для обеспечения бесперебойной и высокоэффективной производственной экосистемы.

Записки против галлюцинаций

Technical parameters such as theoretical injection volume (340 cm3), maximum output (115 kg/h), and machine dimensions (4400x1350x2900 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (3 to 10 cavities) and their respective maximum bottle volumes (2500 ml to 150 ml) are bound by the physical tie-bar spacing of the machineПопытка превышения этих предельных размеров приведет к столкновению пресс-формы. Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 44 KW heating system is calibrated correctly.

Ready to dominate the packaging market with unparalleled manufacturing versatility? Stop relying on rigid, single-purpose machinery. Свяжитесь с компанией EVER-POWER сегодня. Let our senior engineers configure the perfect EP-BPET-70V4 ISBM solution to allow you to seamlessly switch between bulk beverage containers and miniature cosmetic vials. Email us at [email protected] Для получения всесторонней технической консультации, разработки пресс-форм на заказ и цен напрямую от производителя.