Description

EP-HGYS280-V6 6-Station Injection Stretch Blow Moulding Machine  

The EP-HGYS280-V6 represents the absolute pinnacle of advanced injection stretch blow moulding (ISBM) capabilities. Transitioning beyond traditional 3-station and 4-station architectures, this 6-station powerhouse introduces multi-step preform conditioning and extended cooling cycles. It integrates high-efficiency servo pump systems driven by a 43.2 KW motor to manage its 150 KN injection clamping force. This extended rotary format excels at manufacturing extremely complex, non-round, asymmetrical, and thick-walled PET and PETG containers. Designed to drastically reduce capital expenditures while elevating product aesthetics, the EP-HGYS280-V6 allows global manufacturers to achieve optical-grade clarity and extreme dimensional accuracy previously only possible with multimillion-dollar proprietary Western machinery.

• Advanced 6-Station Architecture: Utilizes an extended 6-station rotary system allowing for multi-stage thermal conditioning, intermediate pre-blowing, and extended cooling for flawless processing of highly complex container geometries.

• Robust Clamping Mechanism: Delivers a powerful 150 KN injection clamping force and 200 KN blowing clamping force, ensuring zero mold deflection and eliminating visible parting lines during high-pressure cycles.

• Energy-Efficient Servo Hydraulics: Driven by a sophisticated 43.2 KW servo motor system, it provides hyper-precise mechanical movements while slashing continuous electricity consumption.

• Broad Injection Capacity: Accommodates interchangeable screw diameters ranging from 40 mm to 60 mm, providing a versatile theoretical injection volume from 188 cubic centimeters up to 480 cubic centimeters.

• Heavy-Duty Industrial Frame: Features a massive 14-ton steel chassis measuring 5900 mm x 2600 mm x 3200 mm, guaranteeing absolute vibration dampening and decades of continuous 24/7 operational lifespan.

Value Proposition

Total Mastery over Ultra-Complex Geometries. The revolutionary 6-station architecture fundamentally changes how preforms are processed. By spreading the temperature conditioning and cooling phases across multiple dedicated stations, operators gain surgical control over the thermal profile of the PET or PETG plastic. This is critical for producing ultra-premium cosmetic bottles with radical asymmetrical shapes, sharp square edges, and ultra-thick glass-like bases. The EP-HGYS280-V6 eliminates the material thinning and weak-point issues found in standard machines, guaranteeing a flawless finish for luxury brands.

Strategic Capital Cost Reduction via Seamless Integration. Designed with international operational compatibility at its core, the EP-HGYS280-V6 acts as a highly disruptive upgrade path for enterprise packaging manufacturers. Rather than relying on prohibitively expensive European 6-station machines, factories can deploy the EVER-POWER solution to achieve identical, if not superior, multi-stage processing capabilities. This immediately reduces equipment capital expenditure by hundreds of thousands of USD, while the 43.2 KW servo system ensures ongoing operational utility costs remain exceptionally low.

Unyielding Mechanical Stability for High-Yield Production. Managing a 6-station rotary table requires extreme mechanical rigidity. At the heart of the EP-HGYS280-V6 is a 14-ton heavily reinforced steel chassis. By utilizing advanced high-pressure valves and a 150 KN injection clamping system, the machine effortlessly contains the extreme pressures required to inject large volumes of molten resin. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads and zero structural deviations.

Technical Specifications Table (Universal Technical Spec Format)

Note: Parameters are based on verified engineering blueprints for the EP-HGYS280-V6 model, providing critical data for enterprise procurement.

Specification Item	Engineering Parameter / Component Details
Material Compatibility	PET / PETG
Machine Layout	6-Station Rotary Indexing
Screw Diameter Options	40 mm / 50 mm / 55 mm / 60 mm
Theoretical Injection Volume	188 cm3 / 310 cm3 / 442 cm3 / 480 cm3
Screw Rotational Speed (RPM)	150-220 / 150 / 180 / 270 r/min
Injection Clamping Force	150 KN
Blowing Clamping Force	200 KN
Motor Power (Servo System)	43.2 KW
Heating Power	10 KW
Blowing Air Pressure	2.0 – 3.5 Mpa
Cooling Water Pressure	0.4 – 0.6 Mpa
Oil Cooler Water Pressure	0.3 – 0.4 Mpa
Operating Voltage	370 – 400 V
Machine Dimensions (L*W*H)	5900 mm x 2600 mm x 3200 mm
Machine Weight	14 Tons
Maximum Bottle Volume	2500 ml
Maximum Bottle Diameter	120 mm
Maximum Bottle Height	210 mm

Compatibility & Replacement Table

EVER-POWER ISBM solutions are engineered to disrupt the monopoly of expensive Western and Japanese proprietary manufacturing ecosystems.

Target Replacement Brand/Series	EVER-POWER Equivalent	Compatibility & Matching Details
Premium European 6-Station ISBMs	EP-HGYS280-V6	Outperforms legacy European 6-station models with a highly efficient 43.2 KW servo pump system, delivering superior throughput with drastically lower electricity usage.
Legacy 4-Station High-Volume Machines	EP-HGYS280-V6	Upgrades standard 4-station lines to a 6-station process, allowing for extended cooling and secondary thermal conditioning to drastically reduce rejection rates for complex bottle shapes.
Japanese High-Tier Cosmetic Blowers	EP-HGYS280-V6	Custom injection nozzle alignments and flange interfaces can be adapted to support premium multi-stage molds, ensuring rapid transition without compromising brand quality.

Industry Standards Alignment (ISO/DIN)

ISO 9001 and ISO 14001 Quality Management. The EP-HGYS280-V6 is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. The massive 14-ton frame undergoes extensive finite element analysis (FEA) to guarantee operational safety, high-speed rotary stability, and longevity in high-stress 24/7 manufacturing environments.

Global Component Standardization (DIN/JIS). To ensure global maintainability, EVER-POWER utilizes internationally standardized components. The hydraulic pressure control networks and high-pressure pneumatic systems adhere strictly to ISO fluid power standards. Furthermore, the integration of high-grade Japanese lead screws ensures JIS-compliant micro-precision, making spare parts sourcing effortless globally.

Comprehensive Application Scenarios

Radically Asymmetrical Luxury Cosmetics. The prestige cosmetic market requires packaging that breaks traditional cylindrical norms, utilizing heavy weights and sharp, geometric aesthetics. The EP-HGYS280-V6 utilizes its 6-station process to apply multi-step temperature conditioning, enabling the blowing of ultra-thick, asymmetrical PETG bases. The 150 KN injection clamping force ensures that the jar’s neck threads are perfectly molded to accommodate luxury airtight closures.

Complex Flat and Oval Personal Care Bottles. Standard machines struggle with flat or sharply contoured shampoo and lotion bottles, often suffering from uneven wall thickness at the edges. The extended thermal regulation and pre-blow stations of the EP-HGYS280-V6 apply prolonged, highly specific differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the extreme corners of the mold, easily passing the rigorous drop-impact tests required by FMCG brands.

Sterile, Heavy-Wall Pharmaceutical Containers. Premium medical syrups and large-volume nutritional supplements demand absolute barrier integrity and perfect aesthetics. The 150 KN injection clamping force creates perfectly sealed, leak-proof screw threads on the bottle neck. The multi-stage cooling process inside the 6-station rotary ensures that thick-walled medical containers do not suffer from post-mold shrinkage, fully complying with strict global pharmacopeia packaging standards.

Premium High-Clarity Food Jars. Large containers for gourmet spices, premium honey, and nutritional powders require substantial wall thickness to prevent oxygen ingress. With a maximum theoretical injection volume of 480 cm3 , the EP-HGYS280-V6 effortlessly injects the massive preforms needed for heavy food jars up to 2500 ml. The prolonged biaxial stretching and cooling process realigns the PET polymer chains, drastically enhancing the container’s tensile strength.

BPA-Free Premium Infant Nursing Bottles. Products designed for infants must be strictly BPA-free and highly durable. Materials like Tritan and Polypropylene (PP) have very narrow processing temperature windows. The advanced temperature control system and 10 KW heating power maintain exact barrel temperatures, while the 6-station indexing allows for gentle, multi-stage cooling. This prevents polymer degradation and yields biologically safe, crystal-clear, shatterproof baby bottles.

Chemical and Agro-Packaging with Extreme Rigidity. Bottles utilized for aggressive cleaning agents, essential oils, and specialized industrial fluids require extreme structural rigidity. The EP-HGYS280-V6 perfectly aligns the molecular structure during the 200 KN stretch-blow phase, significantly increasing the chemical resistance of the container walls. The extended cooling station ensures the dense plastic solidifies perfectly without internal stress fractures.

Knowledge

What is the Advantage of a 6-Station ISBM over a 4-Station Machine? While a 4-station machine adds a single temperature conditioning step, a 6-station machine like the EP-HGYS280-V6 expands the entire thermodynamic timeline of the process. It allows for multiple stages of preform thermal conditioning, potential pre-blowing stages, and extended post-blow cooling before extraction. This is absolutely essential for producing ultra-thick-walled cosmetic jars or radically asymmetrical shapes where precise material distribution is the hardest challenge in plastics engineering.

Why is the 150 KN Injection Clamping Force Critical? The injection stage involves forcing molten plastic at immense pressures into the mold to form the preform body and the intricate bottle threads. A 150 KN clamping force ensures that the steel mold halves remain locked absolutely tight against this intense internal pressure. This prevents any molten plastic from leaking out the seams (flashing), ensuring that the bottle neck threads are dimensionally flawless and completely leak-proof.

How Does the 43.2 KW Servo System Maximize ROI? Traditional variable displacement hydraulic pumps run continuously, constantly consuming electricity and generating excess heat. The EP-HGYS280-V6 utilizes a sophisticated 43.2 KW servo motor system that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, slashing electricity usage significantly and saving packaging facilities tens of thousands of USD annually in utility overhead.

Who Should Invest in the EP-HGYS280-V6?

Top-tier enterprise packaging manufacturers supplying the luxury cosmetics, premium pharmaceutical, and high-end personal care industries are the ideal operators. Specifically, companies currently rejecting a high percentage of non-round, complex bottles on standard 3- or 4-station machines should upgrade to the EP-HGYS280-V6. It guarantees the multi-stage control required to perfect these difficult shapes.

Where Should the Cooling Systems be Calibrated for Optimal Output? To maintain continuous 24/7 high-speed operation on a 6-station rotary, operators must carefully monitor two distinct industrial cooling circuits. The primary machine mold cooling water pressure must be maintained strictly between 0.4 and 0.6 Mpa to ensure rapid plastic solidification. Simultaneously, the hydraulic oil cooler water pressure must be sustained at 0.3 to 0.4 Mpa to prevent fluid degradation and maintain the viscosity of the hydraulic oil.

When Should the 14-Ton Rotary System be Inspected? The massive 14-ton chassis and the 6-station indexing turntable are engineered for extreme durability. Under normal 24/7 operating conditions, the heavy-duty bearings and Japanese lead screws possess a massive lifespan. Routine maintenance involves checking the lubrication of the indexing gears quarterly, while the 10 KW heating rings should undergo thermal imaging checks semi-annually to ensure perfectly even heat distribution.

Quality Inspection and Factory Strengths

Exhaustive 100-Point Quality Control Workflows. Every EP-HGYS280-V6 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. This includes a 72-hour continuous test verifying the integrity of the 150 KN injection clamping mechanism and the precision indexing of the 6-station turntable. We utilize digital laser alignment to ensure that the massive 14-ton frame operates with absolute micro-millimeter precision, guaranteeing zero-tolerance deflection.

EVER-POWER’s Unrivaled Manufacturing Prowess. As a premier source manufacturer, EVER-POWER bridges the gap between premium, heavy-duty European engineering and unmatched cost-effectiveness. We utilize the exact same tier-one components as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the highly complex 6-station EP-HGYS280-V6 at a fraction of the capital cost, democratizing access to elite plastic forming technology.

Comprehensive Global After-Sales and Digital Support. Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your multi-stage production lines never experience prolonged halts, thereby maximizing your operational uptime.

Authentic Customer Testimonials

Testimonial 1: Mastering Luxury Cosmetics in the USA

“We manufacture ultra-premium cosmetic packaging in New York. Our previous 4-station machines could not handle the radical geometric shapes our designers were creating without massive rejection rates due to thin walls. Upgrading to the EVER-POWER EP-HGYS280-V6 6-station machine was a revelation. The multi-stage conditioning allows us to push PETG into sharp square corners perfectly. The 14-ton machine is an absolute marvel of engineering, saving us millions of USD compared to European equivalents.” – Michael H., Director of Engineering, USA.

Testimonial 2: High-Yield Complex Shapes in Thailand

“Our high-end spa clients demand highly contoured, asymmetrical lotion bottles with thick, glass-like bases. The extended thermal regulation stations on the EP-HGYS280-V6 solved our previous thinning issues completely. We now have perfect wall thickness control on every single bottle. The 43.2 KW servo system keeps our electricity bills incredibly low, and the PLC is very intuitive for our floor staff.” – Siri W., Plant Manager, Thailand.

Testimonial 3: Heavy-Duty Pharma Production in Russia

“Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 14-ton EP-HGYS280-V6 is an absolute workhorse. The 150 KN clamping force ensures our heavy-wall pharmaceutical bottles have medically precise, leak-proof threads. The 6-station cooling ensures zero shrinkage. EVER-POWER’s remote support has been exceptional.” – Ivan K., Operations Head, Russia.

Testimonial 4: Slashing Energy Costs in Germany

“With European energy prices at historic highs, we needed to maximize efficiency while handling highly complex packaging designs. The 43.2 KW servo motor system on the EP-HGYS280-V6 reduced our power draw dramatically compared to our old hydraulic units. We achieved CE-compliant safety, incredible energy savings, and the multi-stage 6-station process gives us unmatched flexibility for our luxury lines.” – Lars M., Production Supervisor, Germany.

Testimonial 5: Ultimate Output Scalability in South Africa

“We supply diverse premium packaging solutions for the cosmetics sector in Cape Town. The ability to utilize the 6-station rotary for multi-step conditioning gives us a massive edge. We can run extreme, asymmetrical bottle shapes up to 2500 ml seamlessly. The machine is incredibly cost-effective, allowing us to completely dominate the premium packaging sector across the continent.” – David B., CEO, South Africa.

Installation & Setup Guide (HowTo Schema Compatible)

Step 1: Uncrating and Structural Positioning. The EP-HGYS280-V6 is a massive asset weighing 14 Tons. Ensure the factory floor is heavily reinforced. Utilize a certified industrial gantry crane to lift and position the 5900 mm x 2600 mm x 3200 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure absolute horizontal alignment of the 6-station turntable.

Step 2: Connecting Industrial Utilities. Wire the 370-400V main 3-phase power supply to the machine’s primary electrical cabinet. Connect the high-pressure air compressor lines, verifying a steady 2.0-3.5 Mpa blowing air pressure. Attach the industrial chiller water lines, ensuring 0.4-0.6 Mpa for mold cooling and 0.3-0.4 Mpa for the hydraulic oil cooler.

Step 3: Tooling and 6-Station Mold Installation. Carefully install the injection mold, the multiple conditioning pots, the blow mold, and the take-out tooling across the 6 rotary stations. Utilize the manual micro-jog function on the PLC touchscreen to slowly lower the strokes, verifying that all guide pins across the complex rotary span align perfectly without interference.

Step 4: Thermal Calibration. Power on the 10 KW heating system. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 60 minutes to ensure a uniform melt viscosity prior to injection.

Step 5: Production Dry-Run and Multi-Stage Process Tuning. Execute a mechanical dry run without material to verify the precise indexing of the 6-station turntable and the 43.2 KW servo pump system. Introduce the raw plastic resin. Fine-tune the multiple temperature conditioning station parameters to perfect the wall-thickness of your complex asymmetrical designs before initiating continuous automated mass production.

Frequently Asked Questions (FAQ)

1. What does “6-Station” mean for this ISBM machine? The 6-station layout indicates the machine uses an extended rotary table with six distinct stops. Unlike standard 3- or 4-station machines, this allows for multiple, dedicated stages of temperature conditioning, potential pre-blowing, and extended cooling, ensuring perfection for ultra-complex bottle shapes.

2. Why is the 150 KN Injection Clamping Force necessary? Injecting molten plastic into complex molds creates immense internal pressure. A 150 KN clamping force ensures the heavy steel mold halves remain locked tightly, completely preventing any plastic leakage (flashing) and ensuring perfectly formed threads on every bottle.

3. What is the maximum theoretical injection volume of the EP-HGYS280-V6? Depending on the chosen screw diameter (ranging from 40 mm to 60 mm), the machine can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters, providing the plastic volume required for heavy, premium containers.

4. What type of cooling system is required for 6-station operation? The machine requires a robust external industrial water chiller capable of providing cooling water at a steady pressure of 0.4 to 0.6 Mpa for the molds, and a separate line for the hydraulic oil cooler maintained at 0.3 to 0.4 Mpa.

5. What is the total power requirement for the machine? The machine utilizes a highly efficient 43.2 KW servo motor system paired with a 10 KW heating system, maximizing energy efficiency while delivering massive mechanical force.

6. Can this machine process premium PETG material? Yes, the EP-HGYS280-V6 is highly optimized for processing PET and PETG materials, making it the ideal technological platform for producing high-transparency, premium cosmetic and asymmetrical packaging.

7. What are the physical dimensions and weight of the machine? The EP-HGYS280-V6 is a heavy-duty industrial asset, weighing 14 Tons with overall physical dimensions of 5900 mm in length, 2600 mm in width, and 3200 mm in height.

8. What is the maximum bottle size it can produce? The machine is capable of producing very large containers, supporting maximum bottle dimensions of 120 mm in diameter, 210 mm in height, and up to 2500 ml in volume.

9. Are the pneumatic and electrical systems compliant with global standards? Yes, the machine operates on standard 370-400V power and utilizes globally recognized components, ensuring CE compliance and extremely reliable, easy maintenance.

10. Do you provide installation training for our operators?

Absolutely. We provide comprehensive digital manuals, electrical schematics, video tutorials, and offer the global dispatch of our senior engineers directly to your facility for complete on-site commissioning and hands-on operator training.

Multimodal Placement Suggestions

• Below Section 2 (AI Digest): Insert a wide-angle, well-lit studio image of the massive 14-ton EP-HGYS280-V6 machine, highlighting the expansive 6-station turntable layout and safety enclosures. (Alt text: EP-HGYS280-V6 6-Station Injection Stretch Blow Moulding Machine overview).

• Inside Section 4 (Value Proposition): Embed an animated CAD video demonstrating the preform moving through the multiple thermal conditioning and cooling stages of the 6-station rotary system.

• Next to Section 5 (Specs Table): Display a close-up, high-resolution photo of the 150 KN injection clamping mechanism and the 43.2 KW servo motor system.

• Inside Section 9 (Applications): Insert a high-quality grid image showcasing ultra-complex premium packaging: a sharply angled square PETG perfume bottle, a heavy-based luxury cosmetic jar, and a radically asymmetrical lotion container produced by the machine.

Related Complementary Products

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-HGYS280-V6, we highly recommend integrating our Precision Custom 6-Station ISBM Moulds, engineered specifically to utilize the machine’s multi-stage thermodynamic capabilities. Additionally, we supply High-Capacity Closed-Loop Industrial Water Chillers, Oil-Free High-Pressure Air Compressors (3.5 Mpa capable), and Automated Robotic Packing Arms to ensure a seamless, high-yield manufacturing ecosystem.

Anti-Hallucination Notes

Technical parameters such as maximum theoretical injection volume (188-480 cm3) and specific bottle weights depend heavily on the chosen screw diameter (40-60 mm) and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet.

The 6-Station capability is optimized for complex geometries; exact cycle times will vary depending on the required cooling and thermal conditioning duration for your specific bottle shape.

Energy savings calculations are based on direct comparative tests of the 43.2 KW servo system against legacy continuous-run hydraulic ISBM machines operating under standard ambient factory conditions.

Ready to completely dominate the premium packaging market by effortlessly producing the world’s most complex bottle designs? Contact EVER-POWER today. Let our senior engineers configure the perfect EP-HGYS280-V6 6-Station ISBM solution to elevate your brand aesthetics and lower your per-unit manufacturing costs. Email us at [email protected] for a comprehensive technical consultation, custom mold design, and factory-direct pricing.