説明

EP-HGY200-V4 4ステーション射出延伸ブロー成形機  

The EP-HGY200-V4 represents a monumental leap in heavy-duty 4-station injection stretch blow moulding (ISBM) technology. Integrating three sets of highly efficient servo pump systems, it perfectly balances raw mechanical power with digital precision. The inclusion of an independent temperature conditioning station grants unparalleled control over preform thermal distribution, making it the ultimate solution for manufacturing highly contoured cosmetic jars, heavy-based perfume bottles, and large-capacity pharmaceutical containers. Serving as a flawless, plug-and-play replacement for Japanese Aoki 250 series machinery, the EP-HGY200-V4 empowers global manufacturers to achieve Tier-1 production quality at a fraction of the traditional cost.

• 圧倒的な締め付け力： Delivers an industry-leading 300 KN injection clamping force and a 250 KN blowing clamping force, ensuring zero mold deflection even during maximum injection volume cycles.

• Aoki Mold Compatibility: Architecturally engineered to be 100 percent compatible with Japanese Aoki 250 series molds, providing global factories with a seamless equipment transition path.

• トライサーボポンプの効率： Utilizes three sets of advanced servo pump systems with a 49.2 KW motor power, reducing continuous energy draw and cutting electrical operating costs significantly.

• 頑丈な構造： Features a robust 13-ton steel chassis measuring 4800 mm x 2000 mm x 3800 mm, guaranteeing extreme vibration dampening and decades of continuous 24/7 operational lifespan.

• Versatile Injection Capacity: Accommodates screw diameters from 40 mm to 60 mm , enabling a theoretical injection volume up to 480 cubic centimeters and supporting maximum bottle volumes of 2500 ml.

価値提案

Dominance in Heavy-Wall and Complex Geometries. The 4-station architecture introduces a dedicated preform temperature conditioning phase before the stretching process. This critical step allows operators to apply differential heating profiles to the preform, ensuring that plastic flows evenly into the sharp corners of square, oval, or flat bottles. The EP-HGY200-V4 eliminates the material thinning and weak-point issues that plague standard 3-station machines, guaranteeing a premium, glass-like finish for luxury cosmetic packaging.

Strategic Capital Cost Reduction via Seamless Integration. Designed with international operational compatibility at its core, the EP-HGY200-V4 serves as a flawless replacement for Aoki 250 series machines. Packaging manufacturers are entirely freed from the burden of purchasing new, proprietary tooling. By transferring existing Japanese molds directly into the EVER-POWER ecosystem, facilities can immediately upgrade their production speeds and energy efficiency while saving hundreds of thousands of USD in re-tooling capital.

Unyielding Mechanical Stability for High-Yield Production. At the heart of the EP-HGY200-V4 is a 13-ton heavily reinforced chassis paired with top-tier hydraulic and pneumatic components. By utilizing American Parker high-pressure valves and a 300 KN injection clamping system , the machine effortlessly contains the extreme pressures required to inject 480 cm3 of molten PET. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads and zero visible parting lines on the finished product.

技術仕様表（ユニバーサル技術仕様フォーマット）

Note: Parameters are based on verified engineering blueprints for the EP-HGY200-V4 model, providing critical data for enterprise procurement and engineering teams.

仕様項目	エンジニアリングパラメータ/コンポーネントの詳細
材料の適合性	PET、PETG、PC、Tritan、PP
ネジ径オプション	40 mm / 50 mm / 55 mm / 60 mm
理論的な注入量	188 cm3 to 480 cm3
ねじの回転速度（RPM）	150～270回転/分
射出成形時の型締め力	300 kN
吹き付け締め付け力	250 kN（片側）
モーター出力（トライサーボシステム）	49.2 KW
火力	15kW（ナノ遠赤外線）
送風圧	2.0～3.5 MPa
冷却水圧力	0.4～0.6 MPa
オイルクーラーの水圧	0.3～0.4 MPa
制御システム／PLC	Inovance / MIRLE PLC
高圧弁	パーカー（アメリカ）
油圧制御弁	ユケン（台湾）
機械寸法（長さ*幅*高さ）	4800 mm x 2000 mm x 3800 mm
機械重量	13 Tons
Maximum Bottle Volume	2500 ml

互換性と交換表

EVER-POWERのISBMソリューションは、高価な欧米および日本の独自製造エコシステムの独占状態を打破するために設計されています。

ターゲット代替ブランド/シリーズ	EVER-POWER相当	互換性とマッチングの詳細
Aoki 250シリーズの代替品	EP-HGY200-V4	100 percent compatible with Japanese Aoki 250 series molds. Tie-bar spacing, stroke dimensions, and mounting plates perfectly match legacy Japanese parameters.
Replacement for ASB Mid-Tonnage	EVER-POWER V4 Series	Custom injection nozzle alignments and flange interfaces can be adapted to support standard ASB mold bases, ensuring rapid production transitions.
European 4-Station ISBMs	EP-HGY200-V4	Outperforms legacy European models with a 49.2 KW tri-servo pump system, delivering identical or superior throughput with drastically lower electricity usage.

業界標準の整合（ISO/DIN）

ISO 9001およびISO 14001品質マネジメントシステム。 The EP-HGY200-V4 is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. The 13-ton heavy-duty frame undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity in high-stress, 24/7 manufacturing environments.

グローバル部品標準化（DIN/JIS）。 To ensure global maintainability, EVER-POWER utilizes internationally standardized components. The hydraulic pressure control valves from YUKEN and the high-pressure pneumatic systems from American Parker adhere strictly to ISO fluid power standards. Furthermore, the integration of Japanese NSK lead screws ensures JIS-compliant micro-precision, making spare parts sourcing easy for maintenance teams anywhere in the world.

Comprehensive Application Scenarios (Knowledge Chunks)

厚手の高級化粧品ジャー。 The prestige cosmetic market requires packaging that mimics the heavy weight, absolute transparency, and premium feel of glass, without the associated fragility and shipping costs. The EP-HGY200-V4 utilizes its 4-station process to precisely condition the preform temperature, enabling the blowing of ultra-thick PETG bases. 300kNの射出成形力 ensures that the jar’s neck threads are perfectly molded to accommodate luxury airtight closures.

Asymmetrical and Oval Personal Care Bottles. Standard cylindrical bottles are relatively simple to produce, but flat, oval, or sharply contoured shampoo and lotion bottles often suffer from uneven wall thickness at the edges. The dedicated thermal regulation station of the EP-HGY200-V4 applies differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the complex corners of the mold, passing the rigorous drop-impact tests required by global FMCG brands.

Sterile Pharmaceutical and Medical Containers. Medical syrups, eye drop vials, and pill containers demand absolute barrier integrity to protect sensitive contents from moisture and oxidation. 300kNの射出成形力 creates perfectly sealed, leak-proof screw threads on the bottle neck. The one-step, closed-loop sterile process prevents atmospheric contamination between the injection and blowing phases, fully complying with global pharmacopeia packaging standards.

Premium Food and Spice Jars. Wide-mouth jars for peanut butter, gourmet spices, and honey require substantial wall thickness to prevent oxygen ingress and maintain structural integrity during stacking. With a maximum theoretical injection volume of 480 cm3, the EP-HGY200-V4 effortlessly injects the massive preforms needed for heavy food jars. The biaxial stretching process realigns the PET polymer chains, drastically enhancing the container’s tensile strength and barrier properties.

BPAフリーの乳児用哺乳瓶（トライタン/PP）。 Products designed for infants must be strictly BPA-free and highly durable. Materials like Tritan and Polypropylene (PP) have very narrow processing temperature windows. 先進的なMIRLE/Inovance PLC制御システム そして15kWのナノ遠赤外線加熱リング maintain exact barrel temperatures, preventing polymer degradation or yellowing, and yielding biologically safe, crystal-clear, shatterproof baby bottles.

農薬および家庭用洗剤のパッケージ。 Bottles utilized for aggressive cleaning agents, pesticides, and essential oils require extreme structural rigidity and stress-crack resistance. The EP-HGY200-V4 perfectly aligns the molecular structure during the 250 KN stretch-blow phase, significantly increasing the chemical resistance of the container walls. This guarantees that harsh solvents do not degrade the packaging over an extended shelf life.

知識

What is the Strategic Advantage of a 4-Station ISBM Machine?

A 4-station machine introduces a crucial “Temperature Conditioning” step located between the primary injection and the final blowing phases. While standard 3-station machines rely solely on the residual heat from the injection process, the 4-station architecture allows the machine to selectively heat or cool specific zones of the preform. This precise thermal manipulation is absolutely mandatory for blowing high-quality non-round bottles (such as ovals or squares) or cosmetic jars with extremely thick bases, ensuring perfectly uniform material distribution.

Why is the 300 KN Injection Clamping Force Critical? The injection stage involves forcing molten plastic at immense pressures into the mold to form the preform body and the intricate bottle threads. 300kNという巨大な締め付け力 ensures that the heavy steel mold halves remain locked absolutely tight against this intense internal pressure. This prevents any molten plastic from leaking out the seams (flashing), ensuring that the bottle neck threads are perfectly formed, dimensionally accurate, and completely leak-proof.

トライサーボポンプシステムはどのようにして投資対効果（ROI）を最大化するのでしょうか？ Traditional variable displacement hydraulic pumps run continuously, constantly consuming electricity and generating excess heat. The EP-HGY200-V4 utilizes a sophisticated 49.2 KW tri-servo pump system that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, and slows to near-zero during the cooling phases. This highly intelligent power management slashes electricity usage by up to 40 percent, saving packaging facilities tens of thousands of USD annually in utility overhead.

Who Should Invest in the EP-HGY200-V4? Medium to large-scale enterprise packaging manufacturers supplying the premium cosmetics, pharmaceutical, and high-end food industries are the ideal operators. Specifically, companies currently running older, energy-inefficient Japanese machinery should invest in the EP-HGY200-V4. Because it is fully compatible with Aoki 250 series molds, these companies can reuse their existing tooling while instantly upgrading their production speed, energy efficiency, and digital control capabilities.

Where Should the Cooling Systems be Calibrated for Optimal Output? To maintain continuous 24/7 high-speed operation, operators must carefully monitor two distinct industrial cooling circuits. 主機金型冷却水圧は、0.4～0.6MPaの範囲に厳密に維持しなければならない。 to ensure rapid plastic solidification. 同時に、油圧オイルクーラーの水圧を0.3～0.4MPaに維持する必要がある。 to prevent fluid degradation and maintain the viscosity of the hydraulic oil over millions of cycles.

ナノ遠赤外線加熱リングはいつ点検すべきですか？ 15kWナノ遠赤外線加熱リング on the injection barrel are engineered for extreme durability and superior thermal efficiency. Under normal 24/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic heater bands. Routine thermal imaging checks should be conducted semi-annually to ensure even heat distribution. Replacement is typically only required every 3 to 5 years, drastically minimizing maintenance-related downtime.

品質検査と工場の強み

徹底的な 100 ポイントの品質管理ワークフロー。 Every EP-HGY200-V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. This includes a 72-hour continuous high-pressure test verifying the integrity of the American Parker valves and the 300 KN injection clamping mechanism. We utilize digital laser alignment to ensure that the 600 mm upper mold stroke and the 350 mm lower mold stroke operate with absolute micro-millimeter precision, guaranteeing zero-tolerance deflection.

EVER-POWERの比類なき製造力。 As a premier source manufacturer, EVER-POWER bridges the gap between premium, heavy-duty engineering and unmatched cost-effectiveness. We utilize the exact same tier-one components (Inovance PLCs, YUKEN hydraulics, Parker valves) as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the 13-ton EP-HGY200-V4 at a fraction of the cost. We are innovators holding multiple national patents in advanced blow moulding technology.

包括的なグローバルアフターセールスとデジタルサポート。 Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your production lines never experience prolonged halts, thereby maximizing your operational uptime and profitability.

本物の顧客の声

Testimonial 1: Flawless Mold Transition in the USA

“We manufacture premium cosmetic packaging in New Jersey and operate a large fleet of aging Japanese ISBMs. The quote to upgrade them was astronomical. We partnered with EVER-POWER because the EP-HGY200-V4 was a direct replacement for our Aoki 250 series molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect, thick-walled PETG jars on day one. The capital savings were immense, and the 300 KN clamping force is incredibly stable.” – マイケル H.、エンジニアリング ディレクター、米国。

Testimonial 2: Conquering Complex Shapes in Thailand

“Our high-end spa clients demand highly contoured, asymmetrical lotion bottles. Our standard 3-station machines simply couldn’t distribute the plastic evenly into the oval edges, leading to unacceptable rejection rates. The dedicated temperature regulation station on the EP-HGY200-V4 solved this completely. We now have perfect wall thickness control. The 13-ton machine is incredibly stable, and the Inovance PLC is very intuitive for our floor staff.” – タイ工場長、Siri W.

証言3：ロシアでのヘビーデューティーパフォーマンス

“Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 13-ton EP-HGY200-V4 is an absolute workhorse. We use it for high-volume pharmaceutical containers. The 300 KN clamping force ensures our bottle threads are medically precise and completely leak-proof. EVER-POWER’s remote support has been exceptional, guiding us through the entire setup.” – Ivan K.、ロシア、オペレーション責任者。

Testimonial 4: Slashing Energy Costs in Germany

“With European energy prices at historic highs, we had to replace our continuous-run hydraulic blow moulders. The 49.2 KW tri-servo pump system on the EP-HGY200-V4 reduced our power draw dramatically. Furthermore, the 15 KW nano-far-infrared heating rings heat the barrel much faster and retain heat far better. We achieved CE-compliant safety and incredible energy savings without sacrificing a single drop of product quality for our luxury lines.” – Lars M.、生産管理責任者、ドイツ。

証言5：南アフリカにおける究極のスケーラビリティ

“We supply diverse packaging solutions for the food and beverage sector in Cape Town. The ability to switch between a 40 mm and 60 mm screw on the EP-HGY200-V4 gives us incredible production flexibility. We can run maximum 2500 ml volume water bottles and seamlessly switch to wide-mouth spice jars. The machine is incredibly cost-effective, allowing us to outbid local competitors who rely on highly expensive European machinery.” – David B.、南アフリカ CEO。

インストールとセットアップ ガイド (HowTo スキーマ互換)

ステップ 1: 梱包の解梱と構造上の配置。 The EP-HGY200-V4 is a heavy-duty asset weighing 13 Tons. Ensure the factory floor is heavily reinforced to support this mass. Utilize a certified industrial gantry crane to lift and position the 4800 mm x 2000 mm x 3800 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure absolute horizontal alignment.

ステップ 2: 産業用ユーティリティの接続。 Wire the 370-400V main 3-phase power supply to the machine’s primary electrical cabinet, ensuring strict adherence to local grounding protocols. 高圧空気圧縮機の配管を接続し、2.0～3.5 MPaの安定した送風圧力が得られることを確認してください。. Attach the industrial chiller water lines, ensuring 0.4-0.6 Mpa for mold cooling and 0.3-0.4 Mpa for the hydraulic oil cooler.

Step 3: Tooling and Mold Installation. Carefully install the injection mold, the temperature conditioning pot, the blow mold, and the take-out tooling. Inovance PLCタッチスクリーンの手動マイクロジョグ機能を使用してください。 to slowly lower the 600 mm upper stroke, verifying that the guide pins align perfectly and the turntable rotates without any mechanical interference.

ステップ 4: 熱キャリブレーション。 15kWナノ遠赤外線ヒーターの電源を入れる. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 to 60 minutes to ensure a uniform melt viscosity prior to injection.

ステップ5：生産の試運転とプロセス調整。 Execute a mechanical dry run without material to verify the synchronization of the tri-servo pump system. Once smooth operation is confirmed, introduce the raw plastic resin. Analyze the first batch of blown bottles. Fine-tune the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies before initiating continuous, fully automated mass production.

よくある質問（FAQ）

1. Why should I choose a 4-station machine over a 3-station machine?

A 4-station machine incorporates a dedicated temperature conditioning station. This is absolutely essential if you are producing non-round (oval, square) bottles or thick-walled cosmetic jars, as it allows for precise, differential heating of the preform to ensure even plastic distribution during the blow phase.

2. Is the EP-HGY200-V4 truly compatible with Japanese Aoki molds? Yes. The machine is architecturally engineered to be fully compatible with Japanese Aoki 250 series molds. The tie-bar spacing and stroke dimensions allow it to act as a perfect, cost-effective replacement that protects your existing tooling investments.

3. What is the maximum theoretical injection volume of this model? Depending on the chosen screw diameter (which ranges from 40 mm to 60 mm ), the EP-HGY200-V4 can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters, making it highly suitable for heavy preforms and wide-mouth jars.

4. What type of cooling system is required for 24/7 operation? The machine requires an external industrial water chiller capable of providing cooling water at a steady pressure of 0.4 to 0.6 Mpa for the molds, and a separate, dedicated line for the hydraulic oil cooler maintained at 0.3 to 0.4 Mpa.

5. What is the total power requirement for the EP-HGY200-V4? The machine requires a total power capacity of 59.2 KW , which is distributed between the highly efficient 49.2 KW tri-servo motor system and the 10-15 KW nano-far-infrared heating system.

6. What is the maximum bottle size it can produce? The EP-HGY200-V4 is capable of producing exceptionally large containers, with a maximum bottle volume reaching up to 2500 ml, catering perfectly to the beverage and bulk-food packaging sectors.

7. How do you ensure the absolute quality of the neck threads? The machine’s massive 300 KN injection clamping force ensures the neck rings of the mold are held tightly together during the extreme high-pressure injection phase, completely preventing any plastic leakage and forming perfect, flash-free threads.

8. What are the physical dimensions and weight of the machine? The EP-HGY200-V4 is a heavy-duty industrial asset, weighing 13 Tons with overall physical dimensions of 4800 mm in length, 2000 mm in width, and 3800 mm in height.

9. Can this machine process premium PETG material?

Yes, the EP-HGY200-V4 is highly optimized for processing PET, PETG, PC, and Tritan materials, making it the ideal technological platform for producing high-transparency, premium cosmetic and infant-care packaging.

10．弊社のオペレーター向けに設置研修を提供していますか？

もちろんです。包括的なデジタルマニュアル、電気回路図、ビデオチュートリアルをご提供するほか、経験豊富なエンジニアを世界中からお客様の施設に直接派遣し、現場での完全な試運転と実践的なオペレーター研修を実施いたします。

マルチモーダル配置の提案

• セクション2（AIダイジェスト）以下： Insert a wide-angle, well-lit studio image of the massive 13-ton EP-HGY200-V4 machine, highlighting the robust 4-station turntable layout and safety enclosures. (Alt text: EP-HGY200-V4 4-Station One-Step Injection Stretch Blow Moulding Machine overview).

• セクション4（価値提案）の内容： Embed an animated CAD video demonstrating the preform moving from the injection station to the temperature conditioning station, visually illustrating the differential heating process.

• セクション 5 (仕様表) の横: Display a close-up, high-resolution photo of the 300 KN injection clamping mechanism and the American Parker high-pressure valve manifold.

• セクション9（アプリケーション）内： Insert a high-quality grid image showcasing diverse premium packaging: an oval PETG lotion bottle, a thick-based luxury cosmetic jar, and a large 2500 ml wide-mouth food container produced by the machine.

関連補完製品

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-HGY200-V4, we highly recommend integrating our 精密カスタムISBM金型機械の300kNのクランプ力を最大限に引き出すように特別に設計されています。さらに、 High-Efficiency Closed-Loop Industrial Water Chillers, オイルフリー高圧空気圧縮機（3.5MPa対応）、 そして 自動ロボット梱包アーム to ensure a seamless, zero-waste manufacturing ecosystem.

幻覚防止ノート

Technical parameters such as maximum theoretical injection volume (188-480 cm3) and specific bottle weights depend heavily on the chosen screw diameter and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet.

Compatibility with Japanese Aoki 250 series molds requires verification of your exact legacy mold blueprints by our engineering team to ensure perfect flange and nozzle alignment prior to manufacturing.

Energy savings calculations are based on direct comparative tests against legacy continuous-run hydraulic ISBM machines operating under standard ambient factory conditions.

Ready to dominate the premium packaging market with complex, glass-like plastic containers while slashing your energy costs? 今すぐEVER-POWERにお問い合わせください。 Let our senior engineers configure the perfect EP-HGY200-V4 ISBM solution to seamlessly replace your aging equipment and lower your production overhead. Email us at [email protected] for a comprehensive technical consultation, mold compatibility check, and factory-direct pricing.