描述
EP-BPET-70V4 四工位注塑拉伸吹塑机
The EP-BPET-70V4 redefines manufacturing flexibility within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture , this machine precisely separates the injection phase from the crucial heating and pre-blowing phase. This structural advantage grants operators surgical control over the thermal profile of complex PET, PC, and Tritan preforms. Built on a robust 6.3-ton chassis , it delivers a substantial 340 cubic centimeter injection volume. By perfectly acting as a direct replacement for legacy Japanese machines, the EP-BPET-70V4 enables global OEM manufacturers to rapidly pivot between large beverage pitchers and small hotel amenity bottles without massive capital re-tooling costs.
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Dynamic Cavity Flexibility: Uniquely engineered to support diverse mold configurations, from 3 cavities for massive 2500 ml bottles down to 10 cavities for high-volume 150 ml miniature vials.
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真正的四站式架构: 采用高度先进的四工位工艺:注塑、加热/预吹、拉伸吹和自动取出确保壁厚分布均匀。
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高容量注射: Equipped with a 45 mm or 50 mm screw featuring a 24 L/D ratio, delivering a theoretical injection volume of 340 cm3 and a maximum plasticizing output of 115 kg/h.
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Robust Thermal Management: Features an independent 44 KW (380V) barrel heating system and a 9 KW (220V) mold heating system to maintain absolute temperature stability for sensitive resins like Tritan and PC.
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Compact Industrial Footprint: Despite its high yield, the machine maintains a space-saving physical dimension of 4400 mm x 1350 mm x 2900 mm and weighs 6.3 Tons, optimizing factory floor layouts.

价值主张
Unparalleled Production Versatility. The primary challenge for contract packaging manufacturers is adapting to rapidly changing client demands. The EP-BPET-70V4 is the ultimate solution. Its specialized injection manifold and clamping structure allow operators to run a 3-cavity mold yielding 2500 ml bottles , and subsequently switch to a 10-cavity mold producing 150 ml vials with a 20 mm neck. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for different container sizes, drastically improving Return on Capital Employed (ROCE).

精通复杂材料树脂。 Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-70V4 isolates the preform conditioning step at Station 2 (Heating/Pre-blowing). This allows the 44 KW heating architecture 在拉伸前,完美稳定预成型件的内外温度。其结果是材料零泛黄、零应力开裂,以及与优质玻璃美学相匹配的绝对光学透明度。
战略性资本成本削减。 Designed to be a universally compatible asset, the EP-BPET-70V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this machine to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs.
技术规格表(通用技术规格格式)

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-70V4 model, providing critical data for enterprise procurement.
| 规格项目 | 工程参数/组件详情 |
| 材料兼容性 |
PET、PETG、PC、Tritan、PP、SAN、PMMA、PS |
| 机器布局 |
四站旋转 |
| Screw Diameter Options |
45 mm / 50 mm |
| 螺杆长径比 |
24:1 |
| 理论注射体积 |
340 cm3 |
| 最大注射重量 |
285 g |
| Max Plasticizing Capacity |
115 kg/h |
| Barrel Heating Power |
44 KW (380V) |
| Mold Heating Power |
9 KW (220V) |
| 高压吹风 |
3.5兆帕 |
| 冷却水压力 |
1.0兆帕 |
| 机器尺寸(长*宽*高) |
4400 mm x 1350 mm x 2900 mm |
| 机器重量 |
6.3 Tons |
| 最大瓶容量/腔体 |
2500 ml (3 Cavities) to 150 ml (10 Cavities) |
兼容性及替换表
EVER-POWER ISBM 解决方案旨在打破昂贵的专有制造生态系统的垄断,赋予工厂运营商完全的灵活性。
| 目标替换品牌/系列 | EVER-POWER 等效物 | 兼容性及匹配细节 |
| Replacement for ASB-70 Series | EP-BPET-70V4 | Dimensionally engineered to accept existing 70-series mold bases. Plugs directly into existing production lines without structural modifications. |
| Replacement for Aoki Mid-Tier | EVER-POWER V4 Series | Custom flange interfaces allow seamless adoption of standard Japanese molds. Features superior independent thermal conditioning for complex shapes. |
| 传统欧洲四站式ISBM | EP-BPET-70V4 |
Outperforms legacy European models by offering wider cavity versatility (3 to 10 cavities) and highly efficient 44 KW heating zones. |
行业标准一致性(ISO/DIN)
ISO 9001质量管理体系符合性。 The EP-BPET-70V4 is manufactured under rigorous international quality control standards. The 6.3-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table. Every electrical circuit conforms to CE directives.
全球流体和气动标准。 管理 3.5 兆帕的高压吹风 以及 1.0 兆帕的冷却水 requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard O-rings, seals, and hydraulic lines.
综合应用场景

High-Volume Hotel Amenity Vials (10-Cavity). 全球酒店业每天消耗数百万瓶迷你洗发水和润肤露。 The EP-BPET-70V4 can be configured with a 10-cavity mold specifically designed for 150 ml or smaller bottles with a 20 mm neck. The 4-station process ensures that despite the high cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.
Large Capacity Beverage Pitchers (3-Cavity). For the premium beverage and water sector, manufacturers require massive 2500 ml containers. By outfitting the machine with a 3-cavity mold, the EP-BPET-70V4 utilizes its full 340 cm3 injection volume to create heavy preforms. 3.5兆帕高压吹扫站 expands these thick preforms perfectly, orienting the PET molecules to create strong, drop-resistant bulk pitchers.
不含双酚A的婴儿奶瓶(Tritan/PC)。 Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-70V4 utilizes its independent 44 KW barrel heating and 9 KW mold heating systems to precisely control the melt. Station 2 (Heating/Pre-blowing) prevents polymer degradation, resulting in completely safe, transparent nursing bottles.
复杂的不对称化妆品瓶。 高档乳液和香水通常采用非圆形、椭圆形或扁平的几何形状,这些形状在吹制过程中容易出现薄弱的边角。 The dedicated Station 2 (Heating/Pre-blowing) of the EP-BPET-70V4 applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global cosmetic brands.
Wide-Mouth Premium Food Jars (4-Cavity). 花生酱、高级香料和蜂蜜的罐子需要厚壁以防止氧气进入,并且需要宽口以便于取用。 The machine supports a 4-cavity configuration capable of molding large 60 mm neck diameters and volumes up to 2000 ml. The 24 L/D ratio screw ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for stacking on retail shelves.
无菌药用眼药水和糖浆。 Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-70V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile 150 ml to 500 ml pharmaceutical syrup bottles.
知识
四站式布局的独特优势是什么? 标准ISBM机器通常采用3个工位,合并流程以节省空间。 The EP-BPET-70V4 utilizes a true 4-station layout: 1. Injection, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing, 4. Take out. This isolates the critical thermal conditioning (Station 2) from the final high-pressure blow (Station 3). This separation allows for highly specific temperature adjustments, which is absolutely mandatory for producing non-round, thick-walled, or complex geometric bottles perfectly.
为什么需要 3.5 兆帕的吹气压力? During Station 3 (Stretch Blowing), the conditioned preform is mechanically stretched by a rod and simultaneously blasted with air to conform to the mold. 高达 3.5 兆帕的吹气压力 ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength, drop resistance, and gas barrier properties of the final PET/PETG bottle.
How does the machine accommodate such diverse bottle volumes (150ml to 2500ml)? The EP-BPET-70V4 is engineered with a modular clamping and manifold architecture. The robust 6.3-ton framework and the 340 cm3 maximum injection volume provide the sheer physical capacity. By simply swapping the mold tooling, the machine’s PLC redistributes the injection weight (up to 285 g) 均匀地。 It can push that plastic into 3 large cavities for 2500 ml bottles , or divide it across 10 small cavities for 150 ml bottles, ensuring maximum utility.
Who Should Invest in the EP-BPET-70V4?
Contract packaging manufacturers (OEMs) who service a wide variety of clients are the ideal operators. If your factory needs to produce small cosmetic vials on Monday and large juice pitchers on Thursday, the EP-BPET-70V4 offers the fastest changeover and highest versatility in its class. It is the perfect strategic upgrade for facilities looking to replace rigid, single-purpose Japanese machinery.
1.0 MPa 的冷却水应该导向哪里? Thermal extraction is just as critical as heating. 该机器需要外部工业冷水机以严格的 1.0 MPa 压力供应冷却水。. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, significantly reducing cycle times.
When should the 45mm/50mm Extruder Screw be inspected? The plasticizing screw, operating at a 24:1 L/D ratio , handles up to 115 kg/h of raw resin每年或在加工高磨蚀性或高温树脂(如 PC 或 Tritan)后,应进行螺旋叶片的例行检查。 The 44 KW barrel heater bands 还应每半年使用热像仪进行检查,以确保熔化轮廓完全均匀。
质量检验和工厂实力

详尽的100项质量控制工作流程。 Every 6.3-ton EP-BPET-70V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. 我们进行了72小时连续测试,以验证3.5兆帕高压空气回路的完整性。 and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all mold configurations, from 3-cavity to 10-cavity setups.
EVER-POWER 无与伦比的制造实力。 As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical and hydraulic components that rival Western brands. However, our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-70V4 at a fraction of the capital cost, democratizing access to elite, flexible packaging technology.
全面的全球售后和数字化支持。 我们对国际客户的承诺远不止于销售环节。我们提供全天候远程技术支持,并随时派遣资深工程师前往全球各地进行现场调试和培训。我们利用庞大的供应链,保证备件的快速供应,确保您高度多元化的生产线不会出现长时间停机。
真实客户评价
客户评价1:在美国拥有无与伦比的多功能性 “Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-70V4 is a lifesaver. We run 10-cavity 150ml hotel amenities on Monday , swap the molds, and run 4-cavity 60mm wide-mouth jars on Wednesday. The 4-station process is incredibly stable, and it easily replaced our inflexible legacy Japanese equipment.” – Michael H.,工程总监,美国。
见证2:征服泰国Tritan婴儿奶瓶 “Our high-end clients demand BPA-free Tritan nursing bottles. Standard 3-station machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-70V4’s dedicated Heating and Pre-blowing station (Station 2) solved this instantly. The 44 KW barrel heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – Siri W.,工厂经理,泰国。
证言3:在俄罗斯的重型作业性能 “Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 6.3-ton EP-BPET-70V4 is an absolute workhorse. We use it for high-volume 2500ml beverage containers running on 3-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – 伊万·K,俄罗斯运营主管。
客户评价 4:德国的完美复杂形状
“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the overall energy efficiency of the machine helps us meet our strict factory carbon quotas.” – Lars M.,生产主管,德国。
案例 5:南非的终极产量可扩展性 “We supply diverse premium packaging solutions across the continent from Cape Town. The sheer 340 cm3 injection capacity of the EP-BPET-70V4 gives us incredible dominance. The automated take-out station drops the finished bottles flawlessly. The machine is incredibly cost-effective, allowing us to rapidly adapt to market demands, from small medical vials to large water pitchers, outbidding all regional competitors.” – David B.,首席执行官,南非。
安装与设置指南(兼容 HowTo Schema)
第一步:拆箱和结构定位。 The EP-BPET-70V4 is an industrial asset weighing 6.3 Tons. Ensure the factory floor is reinforced appropriately. Utilize a certified industrial forklift or gantry crane to lift and position the 4400 mm x 1350 mm x 2900 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment of the rotary table.
步骤 2:连接工业公用设施。 Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 44 KW barrel heating system. 连接高压空气压缩机管路,确认吹气压力稳定在 3.5 MPa。. 连接工业冷水机组水管,确保压力严格保持在 1.0 MPa。 for rapid mold cooling.
步骤 3:工装和 4 工位模具安装。 Carefully install the injection mold at Station 1 , the conditioning core at Station 2 , the blow mold at Station 3 , and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins across the rotary span align perfectly without interference.
步骤 4:热校准。 Power on the 44 KW barrel heaters and the 9 KW mold heaters (220V). Input the specific melting temperatures required for your resin (e.g., PETG or PC) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 minutes to ensure a uniform melt viscosity.
步骤 5:生产试运行和多阶段工艺调整。 Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific bottle design before initiating continuous automated mass production.
常见问题解答 (FAQ)
1. 这台机器上的四个具体工位是什么? The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing station, 3. Stretch blowing station, and 4. Take out station.
2. What is the maximum theoretical injection volume of the EP-BPET-70V4? The machine is equipped to handle substantial plastic loads, offering a theoretical injection volume of 340 cubic centimeters with a maximum injection weight of 285 grams.
3. What is the range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 3 cavities (producing large 2500 ml bottles) up to 10 cavities (producing small 150 ml bottles).
4. What type of utility air pressure is required? To properly stretch and form the bottles during Station 3, the machine requires a high-grade industrial air compressor capable of delivering a steady 3.5 Mpa of blowing air pressure.
5. How much power do the heating systems consume? The machine is equipped with dual heating zones: a powerful 44 KW (380V) system for barrel heating, and a 9 KW (220V) system dedicated to mold heating.
6. Can this machine process premium materials like Tritan and PMMA? Yes, the EP-BPET-70V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PS因此,它非常适合用于高端包装。
7. 这台机器的物理尺寸和重量是多少? The EP-BPET-70V4 is a robust industrial asset, weighing 6.3 Tons with overall physical dimensions of 4400 mm in length, 1350 mm in width, and 2900 mm in height.
8. What is the maximum plasticizing capacity? The high-efficiency extruder screw (with a 24:1 L/D ratio) provides a maximum plasticizing capacity of 115 kg per hour, ensuring rapid cycle times and high hourly throughput.
9. 为什么 2 号站(加热/预吹)如此重要?
Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base cosmetic jars.
10. 你们是否提供与机器配套的定制模具设计?
Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a 3-cavity pitcher or a 10-cavity hotel amenity vial.
多模式投放建议
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以下是第二部分(人工智能摘要): Insert a clean, well-lit studio image of the 6.3-ton EP-BPET-70V4 machine, highlighting the compact 4400x1350mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Machine overview).
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第 4 部分(价值主张): 嵌入一段动画 CAD 视频,演示预成型件在 4 个不同工位(注塑、加热、吹塑和取出)中的旋转过程。
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第 5 部分(规格表)旁边: Display a close-up, high-resolution photo of the 45mm/50mm extrusion screw and the 44 KW barrel heating manifold.
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第 9 部分(应用)内页: Insert a high-quality grid image showcasing the extreme versatility: a massive 2500 ml 3-cavity water pitcher, a 4-cavity 60mm wide-mouth jar, and a row of 10-cavity 150ml cosmetic vials produced by the machine.
相关互补产品
To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-70V4, we highly recommend integrating our 精密定制ISBM模具 (available from 3 to 10 cavities). Additionally, we supply 1.0 MPa 大容量工业冷水机, 3.5兆帕无油高压空气压缩机, 和 自动化机器人输送系统 确保无缝、高产的制造生态系统。
抗幻觉笔记
Technical parameters such as theoretical injection volume (340 cm3), maximum output (115 kg/h), and machine dimensions (4400x1350x2900 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (3 to 10 cavities) and their respective maximum bottle volumes (2500 ml to 150 ml) are bound by the physical tie-bar spacing of the machine试图超越这些尺寸限制将导致模具碰撞。 Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 44 KW heating system is calibrated correctly.
Ready to dominate the packaging market with unparalleled manufacturing versatility? Stop relying on rigid, single-purpose machinery. 立即联系EVER-POWER。 Let our senior engineers configure the perfect EP-BPET-70V4 ISBM solution to allow you to seamlessly switch between bulk beverage containers and miniature cosmetic vials. Email us at [email protected] 提供全面的技术咨询、定制模具设计和工厂直销价格。



