Описание

EP-HGY150-V4 4-позиционная машина для литья под давлением и выдувного формования с растяжением

The EP-HGY150-V4 defines the next generation of 4-station one-step injection stretch blow moulding (ISBM) technology, perfectly balancing high-speed production with unparalleled thermal control. Incorporating an independent temperature regulation station, this machine excels at manufacturing complex, asymmetrical, and thick-walled PET, PETG, and PC containers. It allows manufacturers to achieve optical-grade clarity and extreme dimensional accuracy while significantly lowering capital expenditure compared to traditional Western or Japanese alternatives.

• Dedicated Temperature Conditioning: Features a specialized second station exclusively for preform temperature regulation, allowing for perfect wall-thickness distribution in oval, square, and highly contoured cosmetic bottles.

• Robust Clamping Mechanism: Delivers a powerful 150 KN injection clamping force and 200 KN blowing clamping force, ensuring zero mold deflection and eliminating visible parting lines.

• Universal Mold Compatibility: Engineered to be fully compatible with Japanese ASB-12M molds, offering global manufacturers a seamless, plug-and-play equipment upgrade path.

• Energy-Efficient Servo Hydraulics: Driven by a 43.2 KW Inovance/WEICHI servo pump system and Taiwan TSUNTIEN reducers, it provides precise mechanical movements while reducing electricity consumption.

• Broad Injection Capacity: Accommodates screw diameters from 40 mm to 60 mm, providing a versatile theoretical injection volume ranging from 188 cubic centimeters up to 480 cubic centimeters.

Ценностное предложение

Mastery over Complex Geometries. The addition of the independent temperature conditioning station grants operators total control over the preform’s thermal profile before stretching. This is critical for producing premium cosmetic and perfume bottles where asymmetrical shapes and ultra-thick bases are required. The EP-HGY150-V4 eliminates the material thinning issues commonly found in standard 3-station machines.

Seamless Global Integration. Designed with international compatibility in mind, the EP-HGY150-V4 acts as a flawless replacement for ASB-12M machines. Manufacturers do not need to invest in new, expensive tooling; they can simply transfer their existing Japanese molds directly into the EVER-POWER machine. This delivers an immediate and massive reduction in equipment upgrade costs while maintaining identical output quality.

Uncompromising Structural Stability. Utilizing high-quality American Parker high-pressure valves and Japanese NSK lead screws, the machine guarantees operational stability under continuous, 24/7 high-pressure manufacturing conditions. The integration of high-end hydraulic components ensures that the 2.0 to 3.5 Mpa blowing pressure is delivered consistently, resulting in uniform biaxial molecular orientation and exceptional drop-impact resistance.

Таблица технических характеристик (универсальный формат технических характеристик)

Note: Parameters are based on verified engineering standards for the EP-HGY150-V4 model to ensure maximum accuracy for technical procurement teams.

Спецификация	Технические параметры / Подробная информация о компонентах
Совместимость материалов	PET, PETG, PC, Tritan, PP
Screw Diameter Options	40 mm / 50 mm / 55 mm / 60 mm
Теоретический объем инъекции	188 cm3 / 310 cm3 / 380 cm3 / 480 cm3
Screw Rotational Speed (RPM)	270 / 180 / 150 / 150-220 RPM
Сила зажима при впрыске	150 KN
Сила сжатия при выдувании	200 KN (Single Side)
Motor Power (Servo Pump)	43.2 KW (Inovance / WEICHI)
Мощность нагрева	10.0 KW (Nano-far-infrared technology)
Давление подаваемого воздуха	2,0 – 3,5 МПа
Давление охлаждающей воды	0,4 – 0,6 МПа
Oil Cooler Water Pressure	0.3 – 0.4 Mpa
Control System / PLC	Inovance / MIRLE PLC
Pneumatic / Hydraulic Valves	Airtac Cylinders / Parker (USA) High-Pressure Valves / YUKEN (Taiwan)
Габариты машины (Д)ВЧАС)	4200 mm * 1400 mm * 2900 mm
Вес машины	6.0 Tons
Total Power Consumption	53.2 KW
Max Bottle Dimensions	Diameter: 118 mm, Height: 210 mm, Neck: 83 mm
Maximum Bottle Volume	2500 ml

Таблица совместимости и замены

EVER-POWER machines are designed to liberate packaging manufacturers from the high costs of proprietary Western and Japanese OEM ecosystems.

Заменяемая целевая марка/серия	Эквивалент EVER-POWER	Информация о совместимости и соответствии
Замена для ASB-12M	EP-HGY150-V4	100 percent compatible with ASB-12M mold dimensions, tie-bar spacing, and clamping profiles. Plugs directly into existing production lines.
Замена для серии Aoki 250	EVER-POWER V4-B Series	Custom flange interfaces and stroke adjustments allow seamless adoption of Japanese Aoki standard molds without structural modifications.
European 4-Station ISBMs	EP-HGY150-V4	Matches European safety standards with CE certification. Incorporates identical Parker hydraulic logic for familiar maintenance routines.

Соответствие отраслевым стандартам (ISO/DIN)

Global Quality Management ISO 9001. The manufacturing of the EP-HGY150-V4 complies strictly with ISO 9001 protocols. Every hydraulic circuit, servo motor integration, and structural weld is documented and traceable. This ensures that enterprise-level buyers receive consistent, standardized, and highly reliable machinery.

Compliance with DIN and JIS Component Specifications. The internal mechanics utilize globally recognized standards. The lead screws conform to Japanese Industrial Standards (JIS) through NSK, while the hydraulic pressure control valves from YUKEN and Parker adhere to international fluid power standards. This structural philosophy guarantees that replacement parts are universally accessible.

Comprehensive Application Scenarios:

High-End Cosmetic Jars and Bottles. Luxury cosmetics demand glass-like transparency, substantial weight, and flawless surfaces. The 4-station process conditions the preform temperature precisely, enabling the blowing of ultra-thick PETG bases resembling heavy glass. This eliminates the breakage risks of glass while maintaining premium brand aesthetics for creams, serums, and foundations.

Complex Asymmetrical Personal Care Packaging. Standard round bottles are easy to blow, but flat, oval, or square shampoo and lotion bottles suffer from uneven wall thickness. The EP-HGY150-V4’s dedicated thermal regulation station applies differential heating to specific zones of the preform. This ensures material stretches evenly into the sharp corners of complex molds, passing rigorous drop-tests required by global FMCG brands.

Pharmaceutical and Medical Containers. Medical syrups, eye drops, and tablet pill containers require absolute barrier integrity to protect against moisture and oxidation. The 150 KN injection clamping force creates perfectly sealed, leak-proof screw threads on the bottle neck. The one-step sterile process prevents atmospheric contamination, fully complying with global pharmacopeia packaging standards.

Premium Food and Spice Jars. Wide-mouth jars for peanut butter, gourmet spices, and honey need thick walls to prevent oxygen ingress. With a maximum theoretical injection volume of 480 cm3, the EP-HGY150-V4 easily injects the massive preforms required for heavy food jars. The biaxial stretching process enhances the PET material’s tensile strength, ensuring the jars withstand stacking pressures in supermarket logistics.

Baby Nursing Bottles (Tritan/PP). Infant products must be strictly BPA-free and highly durable. Materials like Tritan and PP have narrow processing temperature windows. The advanced MIRLE/Inovance PLC control system maintains exact barrel and mold temperatures, preventing material degradation or yellowing, and yielding safe, crystal-clear, shatterproof baby bottles.

Chemical and Household Detergents. Bottles for aggressive cleaning agents require structural rigidity and stress-crack resistance. The EP-HGY150-V4 aligns the polymer chains perfectly during the stretch-blow phase, significantly increasing the chemical resistance of the container. This ensures that harsh solvents and essential oils do not degrade the packaging over their long shelf life.

Knowledge About EP-HGY150-V4 4-Station Injection Stretch Blow Moulding Machine:

What is the Advantage of a 4-Station ISBM over a 3-Station?

A 4-station machine adds a crucial “Temperature Conditioning” step between the injection and blowing phases. While a 3-station machine uses the residual heat from injection directly, the 4-station allows the machine to selectively heat or cool specific zones of the preform. This is mandatory for blowing high-quality non-round bottles (like ovals or squares) or bottles with extremely thick bases, ensuring uniform material distribution.

Why is the 150 KN Injection Clamping Force Important?

The injection stage involves pushing molten plastic at immense pressures into the mold to form the preform and the bottle threads. A 150 KN clamping force ensures the mold halves stay locked absolutely tight against this pressure. This prevents plastic from leaking out the seams, ensuring the bottle neck threads are perfectly formed, leak-proof, and free of sharp parting lines (flash).

How Does the Servo Pump System Save Operational Costs?

Traditional variable displacement pumps run continuously, wasting electricity. The EP-HGY150-V4 utilizes an intelligent 43.2 KW servo pump system that operates on demand. It delivers high RPM only during injection and clamping, and slows down to near-zero during cooling phases. This intelligent power management cuts electricity usage by up to 40 percent, saving tens of thousands of USD annually in utility bills.

Who Should Invest in the EP-HGY150-V4?

Medium to large-scale packaging manufacturers who supply the cosmetics, pharmaceutical, and high-end food industries are the ideal users. Specifically, companies currently running older, energy-inefficient ASB-12M machines should invest in the EP-HGY150-V4. It allows them to reuse their existing molds while instantly upgrading their production speed, energy efficiency, and digital control capabilities.

Where is the YUKEN Hydraulic System Sourced and Why?

The hydraulic pressure control valves are sourced from YUKEN in Taiwan. YUKEN is globally recognized for manufacturing hydraulic components that deliver exact, repeatable pressure control with extreme longevity. By integrating these high-end components, EVER-POWER ensures that the core movements of the machine remain smooth, vibration-free, and highly accurate over millions of cycles.

When Should the Nano-Far-Infrared Heating Rings be Replaced?

The 10 KW nano-far-infrared heating rings on the injection barrel are designed for extreme durability and high thermal efficiency. Under normal 24/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic bands. Routine thermal imaging checks should be conducted annually, and replacement is typically only necessary every 3 to 5 years, minimizing maintenance downtime.

Контроль качества и преимущества завода

Rigorous Quality Control Workflows. Every EP-HGY150-V4 machine undergoes an exhaustive 100-point inspection before leaving our facility. This includes a 72-hour continuous pressure test on the Parker high-pressure valves and structural stress tests on the 6-ton steel frame. We use digital micrometers to align the Japanese NSK lead screws, ensuring the 250mm upper mold stroke operates with absolute micro-millimeter precision.

EVER-POWER Manufacturing Prowess. As a premier source manufacturer, EVER-POWER bridges the gap between premium engineering and cost-effectiveness. We utilize the exact same tier-one components (Inovance, YUKEN, Parker, NSK) as top-tier Western brands, yet our streamlined manufacturing processes allow us to offer the EP-HGY150-V4 at a fraction of the cost. We are not just assemblers; we are innovators holding multiple national patents in blow moulding technology.

Unmatched After-Sales and Service. Our commitment to our clients extends far beyond the sale. We provide 24/7 remote technical support and dispatch engineers globally for on-site commissioning. We guarantee the rapid supply of spare parts, leveraging our complete supply chain to ensure your production lines never halt.

Подлинные отзывы клиентов

Testimonial 1: Seamless Mold Transition in the USA

“We manufacture premium cosmetic packaging in Ohio and had a fleet of aging Japanese ISBMs. The quote to upgrade them was astronomical. We took a chance on the EVER-POWER EP-HGY150-V4 because it was a direct replacement for ASB-12M molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect, thick-walled PETG jars on day one. The capital savings were immense.” – Майкл Х., директор по техническим вопросам, США.

Testimonial 2: Mastering Complex Shapes in Thailand

“Our clients demand highly contoured, asymmetrical lotion bottles. Standard 3-station machines couldn’t distribute the plastic evenly into the oval edges. The dedicated temperature regulation station on the EP-HGY150-V4 solved this completely. We now have perfect wall thickness control. The machine is incredibly stable, and the Inovance PLC is very intuitive for our staff.” – Сири В., управляющая заводом, Таиланд.

Отзыв 3: Высокая производительность в России

“Operating in St. Petersburg, we need machinery that is rugged and independent of volatile Western supply chains. The 6-ton EP-HGY150-V4 is an absolute workhorse. We use it for pharmaceutical containers. The 150 KN clamping force ensures our bottle threads are medically precise and leak-proof. EVER-POWER’s remote support has been exceptional, guiding us through the entire setup.” – Иван К., руководитель оперативного отдела, Россия.

Testimonial 4: Energy Efficiency in Germany

“With European energy prices soaring, we had to replace our hydraulic blow moulders. The 43.2 KW servo pump system on the EP-HGY150-V4 reduced our power draw dramatically. Furthermore, the nano-far-infrared heating rings heat the barrel much faster and retain heat better. We achieved CE-compliant safety and incredible energy savings without sacrificing a single drop of product quality.” – Ларс М., руководитель производства, Германия.

Testimonial 5: Scalability in South Africa

“We supply diverse packaging for the food and beverage sector in Cape Town. The ability to switch between a 40mm and 60mm screw on the EP-HGY150-V4 gives us incredible flexibility. We run 2500ml water bottles and switch to wide-mouth spice jars seamlessly. The machine is incredibly cost-effective, allowing us to outbid competitors relying on expensive European machinery.” – Дэвид Б., генеральный директор, Южная Африка.

Руководство по установке и настройке (совместимое с HowTo Schema)

Step 1: Uncrating and Positioning. Ensure the factory floor is reinforced to support the 6.0-ton machine weight. Utilize a heavy-duty industrial crane to lift the 4200mm x 1400mm unit. Place the machine on anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment.

Шаг 2: Подключение промышленных инженерных сетей. Wire the 370-400V main power supply to the machine’s electrical cabinet, ensuring strict adherence to grounding protocols. Connect the high-pressure air compressor lines (2.0-3.5 Mpa) to the American Parker valve intake. Attach the chiller water lines (0.4-0.6 Mpa) to the mold cooling manifolds and the oil cooler (0.3-0.4 Mpa).

Step 3: Mold Installation and Alignment. Install the injection mold, temperature conditioning pot, blow mold, and take-out tooling. Utilize the manual jog function on the MIRLE/Inovance touchscreen to slowly lower the 250mm upper stroke, verifying that the turntable rotates without interference.

Шаг 4: Термокалибровка. Turn on the 10 KW nano-far-infrared heaters. Input the specific melting temperatures for your resin (e.g., PETG) into the PLC. Allow the integrated temperature control box to stabilize the hot runner system for at least 45 minutes to ensure uniform melt viscosity.

Step 5: Production Dry-Run and Tuning. Execute a mechanical dry run. Once smooth, introduce the raw material. Analyze the first batch of bottles. Adjust the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies before initiating full automated mass production.

Часто задаваемые вопросы (FAQ)

1. Why should I choose a 4-station machine over a 3-station machine?

A 4-station machine features a dedicated temperature conditioning station. This is essential if you are producing non-round (oval, square) bottles or thick-walled cosmetic jars, as it allows for precise, differential heating of the preform to ensure even plastic distribution.

2. Is the EP-HGY150-V4 truly compatible with ASB-12M molds?

Yes. The tie-bar spacing, mold mounting plates, and stroke dimensions are engineered to precisely accommodate existing Japanese ASB-12M tooling, making it a perfect, cost-effective replacement.

3. What is the maximum theoretical injection volume?

Depending on the chosen screw diameter (up to 60mm), the machine can achieve a maximum theoretical injection volume of 480 cubic centimeters, suitable for heavy preforms and wide-mouth jars.

4. How does the servo system improve energy efficiency?

The 43.2 KW Inovance/WEICHI servo motor only consumes electricity when mechanical movement is required, unlike traditional hydraulic pumps that run constantly. This results in energy savings of 30 to 40 percent.

5. What type of cooling system is required?

The machine requires industrial chilled water for two separate circuits: mold cooling (requiring 0.4-0.6 Mpa pressure) and hydraulic oil cooling (requiring 0.3-0.4 Mpa pressure) to maintain continuous 24/7 operation.

6. Can this machine produce BPA-free baby bottles?

Yes. By outfitting the machine with the appropriate screw and utilizing the precise PID temperature controls, the EP-HGY150-V4 effortlessly processes temperature-sensitive materials like Tritan and PP for baby products.

7. What components ensure the machine’s longevity?

We use world-class components including Japanese NSK lead screws, American Parker high-pressure valves, Taiwan YUKEN hydraulic controls, and Airtac pneumatic cylinders to ensure decades of reliable operation.

8. What is the maximum bottle size it can produce?

The EP-HGY150-V4 can produce bottles with a maximum diameter of 118 mm, a maximum height of 210 mm, and a maximum volume of 2500 ml.

9. How do you ensure the quality of the neck threads?

The robust 150 KN injection clamping force ensures the neck rings of the mold are held tightly together during the high-pressure injection phase, preventing any plastic leakage and forming perfect, clean threads.

10. Do you provide training for our operators?

Yes. We provide comprehensive digital manuals, video tutorials, and offer global dispatch of our senior engineers to your facility for on-site commissioning and hands-operator training.

Рекомендации по мультимодальному размещению

• Ниже, в разделе 2 (дайджест по искусственному интеллекту): Insert a wide-angle, studio-lit image of the EP-HGY150-V4 machine, highlighting the robust 4-station turntable and the Inovance PLC control panel. (Alt text: EP-HGY150-V4 4-Station One-Step Injection Stretch Blow Moulding Machine overview).

• Внутри раздела 4 (Ценностное предложение): Embed an animated CAD video showing the preform moving from the injection station to the temperature conditioning station, illustrating the differential heating process.

• Рядом с разделом 5 (Таблица технических характеристик): Display a close-up, high-resolution photo of the dual servo motor mold clamping system and the Japanese NSK lead screws.

• Внутри раздела 9 (Приложения): Insert a grid image showcasing diverse packaging: an oval PETG lotion bottle, a heavy-base Tritan cosmetic jar, and a wide-mouth food container produced by the machine.

Сопутствующие товары

To build a highly efficient, fully automated packaging facility, EVER-POWER offers a suite of compatible peripheral equipment. Alongside the EP-HGY150-V4, we recommend integrating our Высокоточные пресс-формы ISBM на заказ, designed to maximize the machine’s 150 KN clamping force. Additionally, we supply High-Efficiency Industrial Water Chillers, Oil-Free High-Pressure Air Compressors, и Plastic Crusher/Recycling Units to ensure a seamless, zero-waste manufacturing ecosystem.

Записки против галлюцинаций

Parameters such as maximum theoretical injection volume (188-480 cm3) and bottle weight depend heavily on the specific screw diameter chosen and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet.

Compatibility with “Replacement for ASB-12M” requires verification of your exact legacy mold blueprints to ensure perfect flange alignment.

Energy consumption figures and noise levels are measured under standard factory testing conditions; actual performance may vary based on mold complexity and cycle times.

Ready to dominate the premium packaging market with complex, glass-like plastic containers? Свяжитесь с компанией EVER-POWER сегодня. Let our senior engineers configure the perfect EP-HGY150-V4 ISBM solution to replace your aging equipment and lower your production costs. Email us at [email protected] for a comprehensive technical consultation, mold compatibility check, and factory-direct pricing.