Description

EP-HGY200-V4-B 4-Station Injection Stretch Blow Moulding Machine

The EP-HGY200-V4-B redefines high-end 4-station injection stretch blow moulding (ISBM) by offering unparalleled cross-platform compatibility. Uniquely structured to serve as a flawless, plug-and-play replacement for Japanese Aoki 250 series machines , it integrates three sets of highly efficient servo pump systems that balance raw mechanical power with precise digital control. The independent temperature conditioning station grants complete authority over preform thermal distribution, making it the definitive solution for manufacturing highly contoured cosmetic jars, heavy-based perfume bottles, and premium pharmaceutical containers. Global manufacturers can now achieve Tier-1 optical clarity and precision at a fraction of traditional upgrade costs.

• Aoki 250 Series Compatibility: Architecturally engineered to be 100 percent compatible with Japanese Aoki 250 series molds, providing global factories with a seamless, zero-modification equipment transition path.

• Massive Clamping Power: Delivers an industry-leading 300 KN injection clamping force and a 250 KN blowing clamping force, ensuring zero mold deflection during high-pressure injection cycles.

• Tri-Servo Pump Efficiency: Utilizes three sets of advanced servo pump systems driven by a 49.2 KW motor, dramatically reducing continuous energy draw and cutting electrical operating costs.

• Heavy-Duty Construction: Features a robust 13-ton steel chassis measuring 4800 mm x 2000 mm x 3800 mm, guaranteeing extreme vibration dampening for continuous 24/7 operations.

• Versatile Injection Capacity: Accommodates screw diameters from 40 mm to 60 mm , enabling a theoretical injection volume up to 480 cubic centimeters for heavy preform processing.

Value Proposition

Unrivaled Mastery over Complex Geometries. The 4-station architecture introduces a dedicated preform temperature conditioning phase before the stretching process. This critical thermal manipulation allows operators to apply differential heating profiles to the preform, ensuring that molten plastic flows evenly into the sharp corners of square, oval, or flat bottles. The EP-HGY200-V4-B entirely eliminates the material thinning and weak-point issues associated with traditional 3-station machines, guaranteeing a premium, glass-like finish for luxury packaging.

Strategic Capital Cost Reduction via Seamless Integration. Designed with international operational compatibility at its core, the EP-HGY200-V4-B serves as a flawless replacement for Aoki 250 series machines. Packaging manufacturers are entirely freed from the financial burden of purchasing new, proprietary tooling. By transferring existing Japanese molds directly into the EVER-POWER ecosystem, facilities can immediately upgrade their production speeds and energy efficiency while saving hundreds of thousands of USD in re-tooling capital.

Unyielding Mechanical Stability for High-Yield Production. At the heart of the EP-HGY200-V4-B is a 13-ton heavily reinforced chassis paired with top-tier hydraulic and pneumatic components. By utilizing American Parker high-pressure valves and a 300 KN injection clamping system, the machine effortlessly contains the extreme pressures required to inject large volumes of molten PET. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads and zero visible parting lines.

Technical Specifications Table (Universal Technical Spec Format)

Note: Parameters are based on verified engineering blueprints for the EP-HGY200-V4-B model, providing critical data for enterprise procurement and engineering teams.

Specification Item	Engineering Parameter / Component Details
Material Compatibility	PET, PETG, PC, Tritan, PP
Screw Diameter Options	40 mm / 50 mm / 55 mm / 60 mm
Theoretical Injection Volume	188 cm3 to 480 cm3
Screw Rotational Speed (RPM)	150 to 270 r/min
Injection Clamping Force	300 KN
Blowing Clamping Force	250 KN (Single Side)
Motor Power (Tri-Servo System)	49.2 KW
Heating Power	15 KW (Nano-far-infrared)
Blowing Air Pressure	2.0 – 3.5 Mpa
Cooling Water Pressure	0.4 – 0.6 Mpa
Oil Cooler Water Pressure	0.3 – 0.4 Mpa
Control System / PLC	Inovance / MIRLE PLC
High-Pressure Valve	Parker (USA)
Hydraulic Control Valve	YUKEN (Taiwan)
Machine Dimensions (L*W*H)	4800 mm x 2000 mm x 3800 mm
Machine Weight	13 Tons
Maximum Bottle Volume	2500 ml

Compatibility & Replacement Table

EVER-POWER ISBM solutions are engineered to disrupt the monopoly of expensive Western and Japanese proprietary manufacturing ecosystems.

Target Replacement Brand/Series	EVER-POWER Equivalent	Compatibility & Matching Details
Replacement for Aoki 250 Series	EP-HGY200-V4-B	100 percent compatible with Japanese Aoki 250 series molds. Tie-bar spacing, stroke dimensions, and mounting plates perfectly match legacy Japanese parameters.
Replacement for ASB Mid-Tonnage	EVER-POWER V4 Series	Custom injection nozzle alignments and flange interfaces can be adapted to support standard ASB mold bases, ensuring rapid production transitions.
European 4-Station ISBMs	EP-HGY200-V4-B	Outperforms legacy European models with a 49.2 KW tri-servo pump system, delivering superior throughput with drastically lower electricity usage.

Industry Standards Alignment (ISO/DIN)

ISO 9001 and ISO 14001 Quality Management. The EP-HGY200-V4-B is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. The 13-ton heavy-duty frame undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity in high-stress, 24/7 manufacturing environments.

Global Component Standardization (DIN/JIS). To ensure global maintainability, EVER-POWER utilizes internationally standardized components. The hydraulic pressure control valves from YUKEN and the high-pressure pneumatic systems from American Parker adhere strictly to ISO fluid power standards. Furthermore, the integration of Japanese NSK lead screws ensures JIS-compliant micro-precision, making spare parts sourcing effortless globally.

Comprehensive Application Scenarios

Heavy-Wall Luxury Cosmetic Jars. The prestige cosmetic market requires packaging that mimics the heavy weight, absolute transparency, and premium feel of glass, without the associated fragility and shipping costs. The EP-HGY200-V4-B utilizes its 4-station process to precisely condition the preform temperature, enabling the blowing of ultra-thick PETG bases. The 300 KN injection clamping force ensures that the jar’s neck threads are perfectly molded to accommodate luxury airtight closures.

Asymmetrical and Oval Personal Care Bottles. Standard cylindrical bottles are relatively simple to produce, but flat, oval, or sharply contoured shampoo and lotion bottles often suffer from uneven wall thickness at the edges. The dedicated thermal regulation station of the EP-HGY200-V4-B applies differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the complex corners of the mold, passing the rigorous drop-impact tests required by global FMCG brands.

Sterile Pharmaceutical and Medical Containers. Medical syrups, eye drop vials, and pill containers demand absolute barrier integrity to protect sensitive contents from moisture and oxidation. The 300 KN injection clamping force creates perfectly sealed, leak-proof screw threads on the bottle neck. The one-step, closed-loop sterile process prevents atmospheric contamination between the injection and blowing phases, fully complying with global pharmacopeia packaging standards.

Premium Food and Spice Jars. Wide-mouth jars for peanut butter, gourmet spices, and honey require substantial wall thickness to prevent oxygen ingress and maintain structural integrity during stacking. With a maximum theoretical injection volume of 480 cm3, the EP-HGY200-V4-B effortlessly injects the massive preforms needed for heavy food jars. The biaxial stretching process realigns the PET polymer chains, drastically enhancing the container’s tensile strength and barrier properties.

BPA-Free Infant Nursing Bottles (Tritan/PP). Products designed for infants must be strictly BPA-free and highly durable. Materials like Tritan and Polypropylene (PP) have very narrow processing temperature windows. The advanced MIRLE/Inovance PLC control system and the 15 KW nano-far-infrared heating rings maintain exact barrel temperatures, preventing polymer degradation or yellowing, and yielding biologically safe, crystal-clear, shatterproof baby bottles.

Agrochemical and Household Detergent Packaging. Bottles utilized for aggressive cleaning agents, pesticides, and essential oils require extreme structural rigidity and stress-crack resistance. The EP-HGY200-V4-B perfectly aligns the molecular structure during the 250 KN stretch-blow phase, significantly increasing the chemical resistance of the container walls. This guarantees that harsh solvents do not degrade the packaging over an extended shelf life.

Knowledge

What is the Advantage of the “-B” Variant over the Standard V4? The EP-HGY200-V4-B variant is specifically engineered with bespoke tie-bar spacing, stroke adjustments, and mounting plate configurations that render it 100 percent compatible with Japanese Aoki 250 series molds. This specific engineering allows manufacturers to migrate their existing Aoki tooling directly into our machine without structural modifications, saving massive amounts of capital.

Why is the 300 KN Injection Clamping Force Critical? The injection stage involves forcing molten plastic at immense pressures into the mold to form the preform body and the intricate bottle threads. A massive 300 KN clamping force ensures that the heavy steel mold halves remain locked absolutely tight against this intense internal pressure. This prevents any molten plastic from leaking out the seams (flashing), ensuring that the bottle neck threads are perfectly formed and completely leak-proof.

How Does the Tri-Servo Pump System Maximize ROI? Traditional variable displacement hydraulic pumps run continuously, constantly consuming electricity and generating excess heat. The EP-HGY200-V4-B utilizes a sophisticated 49.2 KW tri-servo pump system that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, slashing electricity usage by up to 40 percent and saving packaging facilities tens of thousands of USD annually in utility overhead.

Who Should Invest in the EP-HGY200-V4-B? Medium to large-scale enterprise packaging manufacturers supplying the premium cosmetics, pharmaceutical, and high-end food industries are the ideal operators. Specifically, companies currently running older, energy-inefficient Japanese Aoki machinery should invest in the EP-HGY200-V4-B. Because it is fully compatible with Aoki 250 series molds, these companies can reuse their existing tooling while instantly upgrading their production capabilities.

Where Should the Cooling Systems be Calibrated for Optimal Output? To maintain continuous 24/7 high-speed operation, operators must carefully monitor two distinct industrial cooling circuits. The primary machine mold cooling water pressure must be maintained strictly between 0.4 and 0.6 Mpa to ensure rapid plastic solidification. Simultaneously, the hydraulic oil cooler water pressure must be sustained at 0.3 to 0.4 Mpa to prevent fluid degradation and maintain the viscosity of the hydraulic oil.

When Should the Nano-Far-Infrared Heating Rings be Inspected? The 15 KW nano-far-infrared heating rings on the injection barrel are engineered for extreme durability and superior thermal efficiency. Under normal 24/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic heater bands. Routine thermal imaging checks should be conducted semi-annually to ensure even heat distribution. Replacement is typically only required every 3 to 5 years, drastically minimizing maintenance downtime.

Quality Inspection and Factory Strengths

Exhaustive 100-Point Quality Control Workflows. Every EP-HGY200-V4-B machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. This includes a 72-hour continuous high-pressure test verifying the integrity of the American Parker valves and the 300 KN injection clamping mechanism. We utilize digital laser alignment to ensure that the 600 mm upper mold stroke and the 350 mm lower mold stroke operate with absolute micro-millimeter precision.

EVER-POWER’s Unrivaled Manufacturing Prowess. As a premier source manufacturer, EVER-POWER bridges the gap between premium, heavy-duty engineering and unmatched cost-effectiveness. We utilize the exact same tier-one components (Inovance PLCs, YUKEN hydraulics, Parker valves) as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the 13-ton EP-HGY200-V4-B at a fraction of the cost.

Comprehensive Global After-Sales and Digital Support. Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your production lines never experience prolonged halts, thereby maximizing your operational uptime.

Authentic Customer Testimonials

Testimonial 1: Flawless Mold Transition in the USA

“We manufacture premium cosmetic packaging in New Jersey and operate a large fleet of aging Japanese ISBMs. We partnered with EVER-POWER because the EP-HGY200-V4-B was a direct replacement for our Aoki 250 series molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect, thick-walled PETG jars on day one. The capital savings were immense, and the 300 KN clamping force is incredibly stable.” – Michael H., Director of Engineering, USA.

Testimonial 2: Conquering Complex Shapes in Thailand

“Our high-end spa clients demand highly contoured, asymmetrical lotion bottles. Our standard 3-station machines simply couldn’t distribute the plastic evenly into the oval edges. The dedicated temperature regulation station on the EP-HGY200-V4-B solved this completely. We now have perfect wall thickness control. The 13-ton machine is incredibly stable, and the Inovance PLC is very intuitive.” – Siri W., Plant Manager, Thailand.

Testimonial 3: Heavy-Duty Performance in Russia

“Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 13-ton EP-HGY200-V4-B is an absolute workhorse. We use it for high-volume pharmaceutical containers. The 300 KN clamping force ensures our bottle threads are medically precise and completely leak-proof. EVER-POWER’s remote support has been exceptional.” – Ivan K., Operations Head, Russia.

Testimonial 4: Slashing Energy Costs in Germany

“With European energy prices at historic highs, we had to replace our continuous-run hydraulic blow moulders. The 49.2 KW tri-servo pump system on the EP-HGY200-V4-B reduced our power draw dramatically. Furthermore, the 15 KW nano-far-infrared heating rings heat the barrel much faster and retain heat far better. We achieved CE-compliant safety and incredible energy savings.” – Lars M., Production Supervisor, Germany.

Testimonial 5: Ultimate Scalability in South Africa

“We supply diverse packaging solutions for the food and beverage sector in Cape Town. The ability to switch between a 40 mm and 60 mm screw on the EP-HGY200-V4-B gives us incredible production flexibility. We can run maximum 2500 ml volume water bottles and seamlessly switch to wide-mouth spice jars. The machine is incredibly cost-effective, allowing us to outbid competitors.” – David B., CEO, South Africa.

Installation & Setup Guide (HowTo Schema Compatible)

Step 1: Uncrating and Structural Positioning. The EP-HGY200-V4-B is a heavy-duty asset weighing 13 Tons. Ensure the factory floor is heavily reinforced. Utilize a certified industrial gantry crane to lift and position the 4800 mm x 2000 mm x 3800 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment.
Step 2: Connecting Industrial Utilities. Wire the 370-400V main 3-phase power supply to the machine’s primary electrical cabinet. Connect the high-pressure air compressor lines, verifying a steady 2.0-3.5 Mpa blowing air pressure. Attach the industrial chiller water lines, ensuring 0.4-0.6 Mpa for mold cooling and 0.3-0.4 Mpa for the hydraulic oil cooler.
Step 3: Tooling and Mold Installation. Carefully install the Aoki-compatible injection mold, the temperature conditioning pot, the blow mold, and the take-out tooling. Utilize the manual micro-jog function on the Inovance PLC touchscreen to slowly lower the 600 mm upper stroke, verifying that the guide pins align perfectly.
Step 4: Thermal Calibration. Power on the 15 KW nano-far-infrared heaters. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 to 60 minutes to ensure a uniform melt viscosity prior to injection.
Step 5: Production Dry-Run and Process Tuning. Execute a mechanical dry run without material to verify the synchronization of the 49.2 KW tri-servo pump system. Once smooth operation is confirmed, introduce the raw plastic resin. Fine-tune the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies before initiating automated mass production.

Frequently Asked Questions (FAQ)

1. Why should I choose a 4-station machine over a 3-station machine?

A 4-station machine incorporates a dedicated temperature conditioning station. This is absolutely essential if you are producing non-round (oval, square) bottles or thick-walled cosmetic jars, as it allows for precise, differential heating of the preform to ensure even plastic distribution.

2. Is the EP-HGY200-V4-B truly compatible with Japanese Aoki molds? Yes. The “-B” variant of the machine is architecturally engineered to be fully compatible with Japanese Aoki 250 series molds. The tie-bar spacing and stroke dimensions allow it to act as a perfect, cost-effective replacement.

3. What is the maximum theoretical injection volume of this model? Depending on the chosen screw diameter (which ranges from 40 mm to 60 mm) , the machine can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters, making it highly suitable for heavy preforms.

4. What type of cooling system is required for 24/7 operation? The machine requires an external industrial water chiller capable of providing cooling water at a steady pressure of 0.4 to 0.6 Mpa for the molds, and a separate, dedicated line for the hydraulic oil cooler maintained at 0.3 to 0.4 Mpa.

5. What is the total motor power requirement for the EP-HGY200-V4-B? The machine is powered by a highly efficient 49.2 KW tri-servo motor system , alongside a 15 KW nano-far-infrared heating system.

6. What is the maximum bottle size it can produce? The EP-HGY200-V4-B is capable of producing exceptionally large containers, with a maximum bottle volume reaching up to 2500 ml, catering perfectly to the beverage and bulk-food packaging sectors.

7. How do you ensure the absolute quality of the neck threads? The machine’s massive 300 KN injection clamping force ensures the neck rings of the mold are held tightly together during the extreme high-pressure injection phase, completely preventing any plastic leakage and forming perfect, flash-free threads.

8. What are the physical dimensions and weight of the machine? The EP-HGY200-V4-B is a heavy-duty industrial asset, weighing 13 Tons with overall physical dimensions of 4800 mm in length, 2000 mm in width, and 3800 mm in height.

9. Can this machine process premium PETG material? Yes, the machine is highly optimized for processing PET, PETG, PC, and Tritan materials, making it the ideal technological platform for producing high-transparency, premium cosmetic and infant-care packaging.

10. Do you provide installation training for our operators?

Absolutely. We provide comprehensive digital manuals, electrical schematics, video tutorials, and offer the global dispatch of our senior engineers directly to your facility for complete on-site commissioning and hands-on operator training.

Multimodal Placement Suggestions

• Below Section 2 (AI Digest): Insert a wide-angle, well-lit studio image of the massive 13-ton EP-HGY200-V4-B machine, highlighting the robust 4-station turntable layout. (Alt text: EP-HGY200-V4-B 4-Station One-Step Injection Stretch Blow Moulding Machine overview).

• Inside Section 4 (Value Proposition): Embed an animated CAD video demonstrating the preform moving from the injection station to the temperature conditioning station, visually illustrating the differential heating process.

• Next to Section 5 (Specs Table): Display a close-up, high-resolution photo of the 300 KN injection clamping mechanism and the American Parker high-pressure valve manifold.

• Inside Section 9 (Applications): Insert a high-quality grid image showcasing diverse premium packaging: an oval PETG lotion bottle, a thick-based luxury cosmetic jar, and a large 2500 ml wide-mouth food container produced by the machine.

Related Complementary Products

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-HGY200-V4-B, we highly recommend integrating our Precision Custom ISBM Moulds, engineered specifically to maximize the machine’s 300 KN clamping force. Additionally, we supply High-Efficiency Closed-Loop Industrial Water Chillers, Oil-Free High-Pressure Air Compressors (3.5 Mpa capable), and Automated Robotic Packing Arms to ensure a seamless, zero-waste manufacturing ecosystem.

Anti-Hallucination Notes

Technical parameters such as maximum theoretical injection volume (188-480 cm3) and specific bottle weights depend heavily on the chosen screw diameter (40-60 mm) and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet.

Compatibility with Japanese Aoki 250 series molds requires verification of your exact legacy mold blueprints by our engineering team to ensure perfect flange and nozzle alignment prior to manufacturing. Energy savings calculations are based on direct comparative tests against legacy continuous-run hydraulic ISBM machines operating under standard ambient factory conditions.

Ready to dominate the premium packaging market with complex, glass-like plastic containers while seamlessly migrating your existing Aoki molds? Contact EVER-POWER today. Let our senior engineers configure the perfect EP-HGY200-V4-B ISBM solution to lower your production overhead and eliminate costly re-tooling. Email us at [email protected] for a comprehensive technical consultation, mold compatibility check, and factory-direct pricing.