Beschrijving

EP-BPET-70V4 4-stations spuitgiet-rekblaasvormmachine

The EP-BPET-70V4 redefines manufacturing flexibility within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture , this machine precisely separates the injection phase from the crucial heating and pre-blowing phase. This structural advantage grants operators surgical control over the thermal profile of complex PET, PC, and Tritan preforms. Built on a robust 6.3-ton chassis , it delivers a substantial 340 cubic centimeter injection volume. By perfectly acting as a direct replacement for legacy Japanese machines, the EP-BPET-70V4 enables global OEM manufacturers to rapidly pivot between large beverage pitchers and small hotel amenity bottles without massive capital re-tooling costs.

• Dynamische holteflexibiliteit: Uniquely engineered to support diverse mold configurations, from 3 cavities for massive 2500 ml bottles down to 10 cavities for high-volume 150 ml miniature vials.

• Echte architectuur met 4 stations: Maakt gebruik van een zeer geavanceerd proces met 4 stations: injectie, verwarming/voorblazen, rekblazen en geautomatiseerde uitloop.waardoor een perfecte verdeling van de wanddikte wordt gegarandeerd.

• Injectie met hoge capaciteit: Equipped with a 45 mm or 50 mm screw featuring a 24 L/D ratio, delivering a theoretical injection volume of 340 cm3 and a maximum plasticizing output of 115 kg/h.

• Robust Thermal Management: Features an independent 44 KW (380V) barrel heating system and a 9 KW (220V) mold heating system to maintain absolute temperature stability for sensitive resins like Tritan and PC.

• Compact Industrial Footprint: Despite its high yield, the machine maintains a space-saving physical dimension of 4400 mm x 1350 mm x 2900 mm and weighs 6.3 Tons, optimizing factory floor layouts.

Waardepropositie

Unparalleled Production Versatility. The primary challenge for contract packaging manufacturers is adapting to rapidly changing client demands. The EP-BPET-70V4 is the ultimate solution. Its specialized injection manifold and clamping structure allow operators to run a 3-cavity mold yielding 2500 ml bottles , and subsequently switch to a 10-cavity mold producing 150 ml vials with a 20 mm neck. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for different container sizes, drastically improving Return on Capital Employed (ROCE).

Beheersing van complexe harsmaterialen. Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-70V4 isolates the preform conditioning step at Station 2 (Heating/Pre-blowing). This allows the 44 KW heating architecture Om de interne en externe temperaturen van de voorvorm perfect te stabiliseren vóór het rekken. Het resultaat is geen vergeling van het materiaal, geen spanningsscheuren en een absolute optische helderheid die aansluit bij de esthetiek van hoogwaardig glas.

Strategische kapitaalkostenreductie. Designed to be a universally compatible asset, the EP-BPET-70V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this machine to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs.

Tabel met technische specificaties (universeel formaat voor technische specificaties)

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-70V4 model, en levert cruciale gegevens voor de inkoop binnen de onderneming.

Specificatie-item	Technische parameter-/componentdetails
Materiaalcompatibiliteit	HUISDIER, PETG, PC, Tritan, PP, SAN, PMMA, PS
Machine-indeling	Rotatiestation met 4 stations
Opties voor schroefdiameter	45 mm / 50 mm
Schroef L/D-verhouding	24:1
Theoretisch injectievolume	340 cm3
Maximaal injectiegewicht	285 g
Max Plasticizing Capacity	115 kg/h
Barrel Heating Power	44 KW (380V)
Mold Heating Power	9 KW (220V)
Hogedruk blaaslucht	3,5 MPa
Koelwaterdruk	1,0 MPa
Afmetingen van de machine (L*B*H)	4400 mm x 1350 mm x 2900 mm
Machinegewicht	6.3 Tons
Maximale flesinhoud / Aantal holtes	2500 ml (3 Cavities) to 150 ml (10 Cavities)

Compatibiliteits- en vervangingstabel

EVER-POWER ISBM-oplossingen zijn ontworpen om het monopolie van dure, gepatenteerde productiesystemen te doorbreken en fabrieksoperatoren volledige flexibiliteit te bieden.

Target vervangend merk/serie	EVER-POWER equivalent	Compatibiliteit en bijpassende details
Replacement for ASB-70 Series	EP-BPET-70V4	Dimensionally engineered to accept existing 70-series mold bases. Plugs directly into existing production lines without structural modifications.
Replacement for Aoki Mid-Tier	EVER-POWER V4 Series	Custom flange interfaces allow seamless adoption of standard Japanese molds. Features superior independent thermal conditioning for complex shapes.
Oudere Europese ISBM's met 4 stations	EP-BPET-70V4	Outperforms legacy European models by offering wider cavity versatility (3 to 10 cavities) and highly efficient 44 KW heating zones.

Afstemming op industriestandaarden (ISO/DIN)

ISO 9001-kwaliteitsmanagementconformiteit. The EP-BPET-70V4 is manufactured under rigorous international quality control standards. The 6.3-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table. Every electrical circuit conforms to CE directives.

Wereldwijde normen voor vloeistoffen en pneumatiek. Het beheersen van een hogedrukblaasdruk van 3,5 MPa en 1,0 MPa koelwater requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard O-rings, seals, and hydraulic lines.

Uitgebreide toepassingsscenario's

High-Volume Hotel Amenity Vials (10-Cavity). De wereldwijde horecasector verbruikt dagelijks miljoenen kleine flesjes shampoo en lotion. The EP-BPET-70V4 can be configured with a 10-cavity mold specifically designed for 150 ml or smaller bottles with a 20 mm neck. The 4-station process ensures that despite the high cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.

Large Capacity Beverage Pitchers (3-Cavity). For the premium beverage and water sector, manufacturers require massive 2500 ml containers. By outfitting the machine with a 3-cavity mold, the EP-BPET-70V4 utilizes its full 340 cm3 injection volume to create heavy preforms. Het hogedrukblaasstation van 3,5 MPa expands these thick preforms perfectly, orienting the PET molecules to create strong, drop-resistant bulk pitchers.

BPA-vrije zuigflessen voor baby's (Tritan/PC). Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-70V4 utilizes its independent 44 KW barrel heating and 9 KW mold heating systems to precisely control the melt. Station 2 (Heating/Pre-blowing) prevents polymer degradation, resulting in completely safe, transparent nursing bottles.

Complexe asymmetrische cosmetische flessen. Luxe lotions en parfums maken vaak gebruik van niet-ronde, ovale of platte vormen, die tijdens het blaasproces gevoelig zijn voor dunne, zwakke hoeken. The dedicated Station 2 (Heating/Pre-blowing) of the EP-BPET-70V4 applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global cosmetic brands.

Wide-Mouth Premium Food Jars (4-Cavity). Potten voor pindakaas, luxe specerijen en honing hebben dikke wanden nodig om te voorkomen dat er zuurstof binnendringt, en een brede opening voor gemakkelijke toegang. The machine supports a 4-cavity configuration capable of molding large 60 mm neck diameters and volumes up to 2000 ml. The 24 L/D ratio screw ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for stacking on retail shelves.

Steriele farmaceutische oogdruppels en siropen. Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-70V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile 150 ml to 500 ml pharmaceutical syrup bottles.

Kennis

Wat is het duidelijke voordeel van de lay-out met 4 stations? Standaard ISBM-machines maken vaak gebruik van 3 stations, waarbij processen worden gecombineerd om ruimte te besparen. The EP-BPET-70V4 utilizes a true 4-station layout: 1. Injection, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing, 4. Take out. This isolates the critical thermal conditioning (Station 2) from the final high-pressure blow (Station 3). This separation allows for highly specific temperature adjustments, which is absolutely mandatory for producing non-round, thick-walled, or complex geometric bottles perfectly.

Waarom is een blaasdruk van 3,5 MPa nodig? During Station 3 (Stretch Blowing), the conditioned preform is mechanically stretched by a rod and simultaneously blasted with air to conform to the mold. Een hoge blaasdruk van 3,5 MPa ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength, drop resistance, and gas barrier properties of the final PET/PETG bottle.

How does the machine accommodate such diverse bottle volumes (150ml to 2500ml)? The EP-BPET-70V4 is engineered with a modular clamping and manifold architecture. The robust 6.3-ton framework and the 340 cm3 maximum injection volume provide the sheer physical capacity. By simply swapping the mold tooling, the machine’s PLC redistributes the injection weight (up to 285 g) gelijkmatig. It can push that plastic into 3 large cavities for 2500 ml bottles , or divide it across 10 small cavities for 150 ml bottles, ensuring maximum utility.

Who Should Invest in the EP-BPET-70V4?

Contract packaging manufacturers (OEMs) who service a wide variety of clients are the ideal operators. If your factory needs to produce small cosmetic vials on Monday and large juice pitchers on Thursday, the EP-BPET-70V4 offers the fastest changeover and highest versatility in its class. It is the perfect strategic upgrade for facilities looking to replace rigid, single-purpose Japanese machinery.

Waar moet het koelwater van 1,0 MPa naartoe worden geleid? Thermal extraction is just as critical as heating. De machine vereist een externe industriële koeler voor de aanvoer van koelwater onder een strikte druk van 1,0 MPa.. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, significantly reducing cycle times.

When should the 45mm/50mm Extruder Screw be inspected? The plasticizing screw, operating at a 24:1 L/D ratio , handles up to 115 kg/h of raw resinDe schroefbladen moeten jaarlijks of na het verwerken van sterk schurende of hittebestendige harsen zoals PC of Tritan routinematig worden geïnspecteerd. The 44 KW barrel heater bands Ook dient er halfjaarlijks een controle met een warmtebeeldcamera te worden uitgevoerd om een ​​perfect uniform smeltprofiel te garanderen.

Kwaliteitscontrole en sterke punten van de fabriek

Uitgebreide kwaliteitscontroleworkflows met 100 punten. Every 6.3-ton EP-BPET-70V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. We voeren een continue test van 72 uur uit om de integriteit van de 3,5 MPa hogedrukluchtcircuits te controleren. and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all mold configurations, from 3-cavity to 10-cavity setups.

De ongeëvenaarde productiekracht van EVER-POWER. As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical and hydraulic components that rival Western brands. However, our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-70V4 at a fraction of the capital cost, democratizing access to elite, flexible packaging technology.

Uitgebreide wereldwijde aftersales- en digitale ondersteuning. Onze betrokkenheid bij onze internationale klanten gaat veel verder dan de verkoop zelf. We bieden 24/7 technische ondersteuning op afstand en sturen wereldwijd ervaren engineers op locatie voor inbedrijfstelling en training. We garanderen een snelle levering van reserveonderdelen en maken gebruik van onze uitgebreide toeleveringsketen om ervoor te zorgen dat uw zeer diverse productielijnen nooit langdurige stilstand ondervinden.

Authentieke klantrecensies

Getuigenis 1: Ongeëvenaarde veelzijdigheid in de VS “Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-70V4 is a lifesaver. We run 10-cavity 150ml hotel amenities on Monday , swap the molds, and run 4-cavity 60mm wide-mouth jars on Wednesday. The 4-station process is incredibly stable, and it easily replaced our inflexible legacy Japanese equipment.” – Michael H., directeur engineering, VS.

Getuigenis 2: Tritan babyflessen in Thailand “Our high-end clients demand BPA-free Tritan nursing bottles. Standard 3-station machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-70V4’s dedicated Heating and Pre-blowing station (Station 2) solved this instantly. The 44 KW barrel heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – Siri W., Plantmanager, Thailand.

Getuigenis 3: Zware prestaties in Rusland “Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 6.3-ton EP-BPET-70V4 is an absolute workhorse. We use it for high-volume 2500ml beverage containers running on 3-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – Ivan K., Hoofd Operaties, Rusland.

Getuigenis 4: Perfecte complexe vormen in Duitsland

“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the overall energy efficiency of the machine helps us meet our strict factory carbon quotas.” – Lars M., Productieleider, Duitsland.

Getuigenis 5: Ultieme schaalbaarheid van de output in Zuid-Afrika “Vanuit Kaapstad leveren wij diverse hoogwaardige verpakkingsoplossingen over het hele continent. The sheer 340 cm3 injection capacity of the EP-BPET-70V4 gives us incredible dominance. The automated take-out station drops the finished bottles flawlessly. The machine is incredibly cost-effective, allowing us to rapidly adapt to market demands, from small medical vials to large water pitchers, outbidding all regional competitors.” – David B., CEO, Zuid-Afrika.

Installatie- en configuratiehandleiding (compatibel met HowTo-schema)

Stap 1: Uitpakken en positioneren. The EP-BPET-70V4 is an industrial asset weighing 6.3 Tons. Ensure the factory floor is reinforced appropriately. Utilize a certified industrial forklift or gantry crane to lift and position the 4400 mm x 1350 mm x 2900 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment of the rotary table.

Stap 2: Aansluiting van industriële nutsvoorzieningen. Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 44 KW barrel heating system. Sluit de hogedrukluchtleidingen van de compressor aan en controleer of de blaasdruk constant 3,5 MPa bedraagt.. Sluit de waterleidingen van de industriële koelmachine aan en zorg voor een strikte druk van 1,0 MPa. for rapid mold cooling.

Stap 3: Gereedschap en installatie van de 4-stations matrijs. Carefully install the injection mold at Station 1 , the conditioning core at Station 2 , the blow mold at Station 3 , and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins across the rotary span align perfectly without interference.

Stap 4: Thermische kalibratie. Power on the 44 KW barrel heaters and the 9 KW mold heaters (220V). Input the specific melting temperatures required for your resin (e.g., PETG or PC) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 minutes to ensure a uniform melt viscosity.

Stap 5: Proefdraai en afstemming van het meerfasenproces. Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific bottle design before initiating continuous automated mass production.

Veelgestelde vragen (FAQ)

1. Wat zijn de vier specifieke stations op deze machine? The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing station, 3. Stretch blowing station, and 4. Take out station.

2. What is the maximum theoretical injection volume of the EP-BPET-70V4? The machine is equipped to handle substantial plastic loads, offering a theoretical injection volume of 340 cubic centimeters with a maximum injection weight of 285 grams.

3. What is the range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 3 cavities (producing large 2500 ml bottles) up to 10 cavities (producing small 150 ml bottles).

4. What type of utility air pressure is required? To properly stretch and form the bottles during Station 3, the machine requires a high-grade industrial air compressor capable of delivering a steady 3.5 Mpa of blowing air pressure.

5. How much power do the heating systems consume? The machine is equipped with dual heating zones: a powerful 44 KW (380V) system for barrel heating, and a 9 KW (220V) system dedicated to mold heating.

6. Can this machine process premium materials like Tritan and PMMA? Yes, the EP-BPET-70V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PSwaardoor het ideaal is voor hoogwaardige verpakkingen.

7. Wat zijn de fysieke afmetingen en het gewicht van de machine? The EP-BPET-70V4 is a robust industrial asset, weighing 6.3 Tons with overall physical dimensions of 4400 mm in length, 1350 mm in width, and 2900 mm in height.

8. What is the maximum plasticizing capacity? The high-efficiency extruder screw (with a 24:1 L/D ratio) provides a maximum plasticizing capacity of 115 kg per hour, ensuring rapid cycle times and high hourly throughput.

9. Waarom is station 2 (Verwarming/Voorblazen) zo belangrijk?

Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base cosmetic jars.

10. Levert u naast de machine ook matrijzen op maat?

Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a 3-cavity pitcher or a 10-cavity hotel amenity vial.

Suggesties voor plaatsing in meerdere modaliteiten

• Zie onderstaande sectie 2 (AI-samenvatting): Insert a clean, well-lit studio image of the 6.3-ton EP-BPET-70V4 machine, highlighting the compact 4400x1350mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Machine overview).

• Binnen sectie 4 (Waardepropositie): Voeg een geanimeerde CAD-video in die de rotatie van de voorvorm door de 4 verschillende stations demonstreert: Injectie, Verwarmen, Blazen en Uitnemen.

• Naast sectie 5 (specificatietabel): Display a close-up, high-resolution photo of the 45mm/50mm extrusion screw and the 44 KW barrel heating manifold.

• Binnen sectie 9 (aanvragen): Insert a high-quality grid image showcasing the extreme versatility: a massive 2500 ml 3-cavity water pitcher, a 4-cavity 60mm wide-mouth jar, and a row of 10-cavity 150ml cosmetic vials produced by the machine.

Gerelateerde complementaire producten

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-70V4, we highly recommend integrating our Nauwkeurige ISBM-matrijzen op maat (available from 3 to 10 cavities). Additionally, we supply Industriële waterkoelers met hoge capaciteit van 1,0 MPa, Olievrije hogedrukluchtcompressoren van 3,5 MPa, En Geautomatiseerde robottransportbandsystemen om een ​​naadloos en zeer efficiënt productieproces te garanderen.

Anti-hallucinatienotities

Technical parameters such as theoretical injection volume (340 cm3), maximum output (115 kg/h), and machine dimensions (4400x1350x2900 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (3 to 10 cavities) and their respective maximum bottle volumes (2500 ml to 150 ml) are bound by the physical tie-bar spacing of the machinePogingen om deze maatlimieten te overschrijden zullen leiden tot een botsing met de mal. Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 44 KW heating system is calibrated correctly.

Ready to dominate the packaging market with unparalleled manufacturing versatility? Stop relying on rigid, single-purpose machinery. Neem vandaag nog contact op met EVER-POWER. Let our senior engineers configure the perfect EP-BPET-70V4 ISBM solution to allow you to seamlessly switch between bulk beverage containers and miniature cosmetic vials. Email us at [email protected] Voor uitgebreid technisch advies, ontwerp van matrijzen op maat en prijzen rechtstreeks van de fabriek.