EP-BPET-70V4 4스테이션 사출 연신 블로우 성형 제품

EP-BPET-70V4 4스테이션 사출 연신 블로우 성형기

The EP-BPET-70V4 is an extremely versatile 4-station one-step injection stretch blow moulding machine designed for dynamic packaging environments. Utilizing a 4-station layout (Injection, Heating/Pre-blowing, Stretch Blowing, and Take-out), it guarantees superior material distribution. Capable of supporting flexible mold configurations ranging from 3 cavities for 2500 ml bottles to 10 cavities for 150 ml vials, this 6.3-ton machine serves as an incredibly cost-effective, high-efficiency replacement for rigid proprietary Western and Japanese equipment.

카테고리: ,

설명

EP-BPET-70V4 4스테이션 사출 연신 블로우 성형기EP-BPET-70V4 4스테이션 사출 연신 블로우 성형 제품

The EP-BPET-70V4 redefines manufacturing flexibility within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture , this machine precisely separates the injection phase from the crucial heating and pre-blowing phase. This structural advantage grants operators surgical control over the thermal profile of complex PET, PC, and Tritan preforms. Built on a robust 6.3-ton chassis , it delivers a substantial 340 cubic centimeter injection volume. By perfectly acting as a direct replacement for legacy Japanese machines, the EP-BPET-70V4 enables global OEM manufacturers to rapidly pivot between large beverage pitchers and small hotel amenity bottles without massive capital re-tooling costs.

  • Dynamic Cavity Flexibility: Uniquely engineered to support diverse mold configurations, from 3 cavities for massive 2500 ml bottles down to 10 cavities for high-volume 150 ml miniature vials.

  • 진정한 4개 스테이션 구조: 사출, 가열/예비 블로우, 스트레치 블로우, 자동 인출의 4단계로 구성된 고도화된 공정을 활용합니다.벽 두께 분포가 완벽하도록 보장합니다.

  • 고용량 주입: Equipped with a 45 mm or 50 mm screw featuring a 24 L/D ratio, delivering a theoretical injection volume of 340 cm3 and a maximum plasticizing output of 115 kg/h.

  • Robust Thermal Management: Features an independent 44 KW (380V) barrel heating system and a 9 KW (220V) mold heating system to maintain absolute temperature stability for sensitive resins like Tritan and PC.

  • Compact Industrial Footprint: Despite its high yield, the machine maintains a space-saving physical dimension of 4400 mm x 1350 mm x 2900 mm and weighs 6.3 Tons, optimizing factory floor layouts.

EP-BPET-70V4 4-Station Injection Stretch Blow Moulding

가치 제안

Unparalleled Production Versatility. The primary challenge for contract packaging manufacturers is adapting to rapidly changing client demands. The EP-BPET-70V4 is the ultimate solution. Its specialized injection manifold and clamping structure allow operators to run a 3-cavity mold yielding 2500 ml bottles , and subsequently switch to a 10-cavity mold producing 150 ml vials with a 20 mm neck. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for different container sizes, drastically improving Return on Capital Employed (ROCE).

EP-BPET-70V4 4-Station Injection Stretch Blow Moulding-2

복합 소재 수지에 대한 탁월한 전문성. Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-70V4 isolates the preform conditioning step at Station 2 (Heating/Pre-blowing). This allows the 44 KW heating architecture 프리폼을 늘리기 전에 내부 및 외부 온도를 완벽하게 안정화합니다. 그 결과, 소재의 황변 현상이나 응력 균열이 전혀 발생하지 않으며, 고급 유리의 미적 감각에 걸맞는 완벽한 광학적 투명도를 구현합니다.

전략적 자본 비용 절감. Designed to be a universally compatible asset, the EP-BPET-70V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this machine to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs.

기술 사양표 (범용 기술 사양 형식)

he EP-BPET-70V4 model

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-70V4 model, providing critical data for enterprise procurement.

사양 항목 엔지니어링 매개변수/구성 요소 세부 정보
재료 호환성

PET, PETG, PC, 트라이탄, PP, SAN, PMMA, PS

기계 배치도

4스테이션 회전식

Screw Diameter Options

45 mm / 50 mm

나사 길이/직경 비율

24:1

이론적 주입량

340 cm3

최대 주입 중량

285 g

Max Plasticizing Capacity

115 kg/h

Barrel Heating Power

44 KW (380V)

Mold Heating Power

9 KW (220V)

고압 송풍 공기

3.5 MPa

냉각수 압력

1.0 MPa

기계 크기 (길이*너비*높이)

4400 mm x 1350 mm x 2900 mm

기계 무게

6.3 Tons

최대 병 용량 / 구멍 수

2500 ml (3 Cavities) to 150 ml (10 Cavities)

호환성 및 교체용 표

EVER-POWER ISBM 솔루션은 값비싼 독점 제조 생태계의 독점을 타파하고 공장 운영자에게 완벽한 유연성을 제공하도록 설계되었습니다.

타겟 교체 브랜드/시리즈 에버파워 동등품 호환성 및 매칭 정보
Replacement for ASB-70 Series EP-BPET-70V4 Dimensionally engineered to accept existing 70-series mold bases. Plugs directly into existing production lines without structural modifications.
Replacement for Aoki Mid-Tier EVER-POWER V4 Series Custom flange interfaces allow seamless adoption of standard Japanese molds. Features superior independent thermal conditioning for complex shapes.
기존 유럽 4개 스테이션 ISBM EP-BPET-70V4

Outperforms legacy European models by offering wider cavity versatility (3 to 10 cavities) and highly efficient 44 KW heating zones.

산업 표준 준수(ISO/DIN)

ISO 9001 품질경영시스템 준수. The EP-BPET-70V4 is manufactured under rigorous international quality control standards. The 6.3-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table. Every electrical circuit conforms to CE directives.

글로벌 유체 및 공압 표준. 3.5Mpa의 고압 송풍 공기 관리 그리고 1.0 MPa의 냉각수 requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard O-rings, seals, and hydraulic lines.

포괄적인 응용 시나리오

EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Application

High-Volume Hotel Amenity Vials (10-Cavity). 전 세계 호텔 및 요식업계에서는 매일 수백만 개의 미니어처 샴푸와 로션 병이 소비됩니다. The EP-BPET-70V4 can be configured with a 10-cavity mold specifically designed for 150 ml or smaller bottles with a 20 mm neck. The 4-station process ensures that despite the high cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.

Large Capacity Beverage Pitchers (3-Cavity). For the premium beverage and water sector, manufacturers require massive 2500 ml containers. By outfitting the machine with a 3-cavity mold, the EP-BPET-70V4 utilizes its full 340 cm3 injection volume to create heavy preforms. 3.5 MPa 고압 블로우 성형 스테이션 expands these thick preforms perfectly, orienting the PET molecules to create strong, drop-resistant bulk pitchers.

BPA 무함유 유아용 젖병 (트리탄/PC). Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-70V4 utilizes its independent 44 KW barrel heating and 9 KW mold heating systems to precisely control the melt. Station 2 (Heating/Pre-blowing) prevents polymer degradation, resulting in completely safe, transparent nursing bottles.

복잡하고 비대칭적인 화장품 용기. 고급 로션과 향수는 종종 둥글지 않고 타원형 또는 평평한 형태를 사용하는데, 이러한 형태는 분사 과정에서 모서리가 얇고 약해지기 쉽습니다. The dedicated Station 2 (Heating/Pre-blowing) of the EP-BPET-70V4 applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global cosmetic brands.

Wide-Mouth Premium Food Jars (4-Cavity). 땅콩버터, 고급 향신료, 꿀을 담는 병은 산소 유입을 막기 위해 두꺼운 벽과 쉽게 열 수 있도록 넓은 입구가 필요합니다. The machine supports a 4-cavity configuration capable of molding large 60 mm neck diameters and volumes up to 2000 ml. The 24 L/D ratio screw ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for stacking on retail shelves.

멸균 처리된 의약품 안약 및 시럽. Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-70V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile 150 ml to 500 ml pharmaceutical syrup bottles.

지식

4개 스테이션 배치 방식의 뚜렷한 장점은 무엇입니까? 표준 ISBM 장비는 일반적으로 3개의 스테이션을 사용하여 공정을 통합함으로써 공간을 절약합니다. The EP-BPET-70V4 utilizes a true 4-station layout: 1. Injection, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing, 4. Take out. This isolates the critical thermal conditioning (Station 2) from the final high-pressure blow (Station 3). This separation allows for highly specific temperature adjustments, which is absolutely mandatory for producing non-round, thick-walled, or complex geometric bottles perfectly.

3.5 MPa의 송풍압이 필요한 이유는 무엇입니까? During Station 3 (Stretch Blowing), the conditioned preform is mechanically stretched by a rod and simultaneously blasted with air to conform to the mold. 3.5 MPa의 높은 송풍 압력 ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength, drop resistance, and gas barrier properties of the final PET/PETG bottle.

How does the machine accommodate such diverse bottle volumes (150ml to 2500ml)? The EP-BPET-70V4 is engineered with a modular clamping and manifold architecture. The robust 6.3-ton framework and the 340 cm3 maximum injection volume provide the sheer physical capacity. By simply swapping the mold tooling, the machine’s PLC redistributes the injection weight (up to 285 g) 고르게. It can push that plastic into 3 large cavities for 2500 ml bottles , or divide it across 10 small cavities for 150 ml bottles, ensuring maximum utility.

Who Should Invest in the EP-BPET-70V4?

Contract packaging manufacturers (OEMs) who service a wide variety of clients are the ideal operators. If your factory needs to produce small cosmetic vials on Monday and large juice pitchers on Thursday, the EP-BPET-70V4 offers the fastest changeover and highest versatility in its class. It is the perfect strategic upgrade for facilities looking to replace rigid, single-purpose Japanese machinery.

1.0 MPa 냉각수는 어디로 보내야 합니까? Thermal extraction is just as critical as heating. 이 기계는 1.0 MPa의 엄격한 압력으로 냉각수를 공급하기 위해 외부 산업용 냉각기가 필요합니다.. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, significantly reducing cycle times.

When should the 45mm/50mm Extruder Screw be inspected? The plasticizing screw, operating at a 24:1 L/D ratio , handles up to 115 kg/h of raw resin스크류 날개에 대한 정기 검사는 매년 또는 PC나 트라이탄과 같이 마모성이 높거나 고온에 노출되는 수지를 가공한 후에 실시해야 합니다. The 44 KW barrel heater bands 용융 양상이 완벽하게 균일한지 확인하기 위해 열화상 카메라로 6개월마다 점검해야 합니다.

품질 검사 및 공장 강점

EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Factory

철저한 100가지 항목으로 구성된 품질 관리 워크플로우. Every 6.3-ton EP-BPET-70V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. 3.5Mpa 고압 공기 회로의 무결성을 검증하기 위해 72시간 연속 테스트를 실시합니다. and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all mold configurations, from 3-cavity to 10-cavity setups.

에버파워의 비할 데 없는 제조 역량. As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical and hydraulic components that rival Western brands. However, our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-70V4 at a fraction of the capital cost, democratizing access to elite, flexible packaging technology.

포괄적인 글로벌 사후 관리 및 디지털 지원. 당사는 해외 고객에 대한 책임을 판매 시점을 훨씬 넘어 확장합니다. 연중무휴 24시간 원격 기술 지원을 제공하며, 현장 시운전 및 교육을 위해 숙련된 엔지니어를 전 세계 어디든 신속하게 파견합니다. 또한 광범위한 공급망을 활용하여 예비 부품을 신속하게 공급함으로써 고도로 다양화된 생산 라인에서 장기간 가동 중단이 발생하지 않도록 보장합니다.

실제 고객 후기

고객 후기 1: 미국에서 비교할 수 없는 다재다능함 “Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-70V4 is a lifesaver. We run 10-cavity 150ml hotel amenities on Monday , swap the molds, and run 4-cavity 60mm wide-mouth jars on Wednesday. The 4-station process is incredibly stable, and it easily replaced our inflexible legacy Japanese equipment.” – 마이클 H., 미국 엔지니어링 담당 이사.

후기 2: 태국에서 트라이탄 젖병 사용하기 정복하기 “Our high-end clients demand BPA-free Tritan nursing bottles. Standard 3-station machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-70V4’s dedicated Heating and Pre-blowing station (Station 2) solved this instantly. The 44 KW barrel heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – 시리 W., 태국 공장 관리자.

사용 후기 3: 러시아에서의 고강도 성능 “Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 6.3-ton EP-BPET-70V4 is an absolute workhorse. We use it for high-volume 2500ml beverage containers running on 3-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – 이반 K., 러시아 운영 책임자.

고객 후기 4: 독일에서 완벽한 복잡한 형상 구현

“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the overall energy efficiency of the machine helps us meet our strict factory carbon quotas.” – 라르스 M., 생산 감독관, 독일.

고객 후기 5: 남아프리카공화국에서의 궁극적인 생산량 확장성 “We supply diverse premium packaging solutions across the continent from Cape Town. The sheer 340 cm3 injection capacity of the EP-BPET-70V4 gives us incredible dominance. The automated take-out station drops the finished bottles flawlessly. The machine is incredibly cost-effective, allowing us to rapidly adapt to market demands, from small medical vials to large water pitchers, outbidding all regional competitors.” – 데이비드 B., CEO, 남아프리카 공화국.

설치 및 설정 가이드 (HowTo 스키마 호환)

1단계: 포장 해제 및 구조적 위치 설정. The EP-BPET-70V4 is an industrial asset weighing 6.3 Tons. Ensure the factory floor is reinforced appropriately. Utilize a certified industrial forklift or gantry crane to lift and position the 4400 mm x 1350 mm x 2900 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment of the rotary table.

2단계: 산업용 설비 연결. Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 44 KW barrel heating system. 고압 공기 압축기 라인을 연결하고 3.5 MPa의 안정적인 송풍 압력이 유지되는지 확인하십시오.. 산업용 냉각수 배관을 연결하고 1.0 MPa의 압력을 엄격하게 유지하십시오. for rapid mold cooling.

3단계: 툴링 및 4스테이션 금형 설치. Carefully install the injection mold at Station 1 , the conditioning core at Station 2 , the blow mold at Station 3 , and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins across the rotary span align perfectly without interference.

4단계: 열 교정. Power on the 44 KW barrel heaters and the 9 KW mold heaters (220V). Input the specific melting temperatures required for your resin (e.g., PETG or PC) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 minutes to ensure a uniform melt viscosity.

5단계: 생산 예행연습 및 다단계 공정 조정. Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific bottle design before initiating continuous automated mass production.

자주 묻는 질문(FAQ)

1. 이 기계에는 구체적으로 어떤 네 가지 스테이션이 있습니까? The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing station, 3. Stretch blowing station, and 4. Take out station.

2. What is the maximum theoretical injection volume of the EP-BPET-70V4? The machine is equipped to handle substantial plastic loads, offering a theoretical injection volume of 340 cubic centimeters with a maximum injection weight of 285 grams.

3. What is the range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 3 cavities (producing large 2500 ml bottles) up to 10 cavities (producing small 150 ml bottles).

4. What type of utility air pressure is required? To properly stretch and form the bottles during Station 3, the machine requires a high-grade industrial air compressor capable of delivering a steady 3.5 Mpa of blowing air pressure.

5. How much power do the heating systems consume? The machine is equipped with dual heating zones: a powerful 44 KW (380V) system for barrel heating, and a 9 KW (220V) system dedicated to mold heating.

6. Can this machine process premium materials like Tritan and PMMA? Yes, the EP-BPET-70V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PS따라서 고급 포장에 이상적입니다.

7. 기계의 물리적 크기와 무게는 어떻게 됩니까? The EP-BPET-70V4 is a robust industrial asset, weighing 6.3 Tons with overall physical dimensions of 4400 mm in length, 1350 mm in width, and 2900 mm in height.

8. What is the maximum plasticizing capacity? The high-efficiency extruder screw (with a 24:1 L/D ratio) provides a maximum plasticizing capacity of 115 kg per hour, ensuring rapid cycle times and high hourly throughput.

9. 2번 스테이션(가열/예열)이 왜 그렇게 중요한가요?

Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base cosmetic jars.

10. 기계와 함께 맞춤형 금형 설계 서비스도 제공하시나요?

Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a 3-cavity pitcher or a 10-cavity hotel amenity vial.

다중 모드 배치 제안

  • 아래는 섹션 2(AI 다이제스트)입니다. Insert a clean, well-lit studio image of the 6.3-ton EP-BPET-70V4 machine, highlighting the compact 4400x1350mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Machine overview).

  • 섹션 4(가치 제안) 내부: 사출, 가열, 블로우 성형, 인출의 4개 공정을 거치면서 프리폼이 회전하는 모습을 보여주는 애니메이션 CAD 비디오를 삽입하세요.

  • 섹션 5(사양표) 옆에: Display a close-up, high-resolution photo of the 45mm/50mm extrusion screw and the 44 KW barrel heating manifold.

  • 제9장(응용 분야) 내부: Insert a high-quality grid image showcasing the extreme versatility: a massive 2500 ml 3-cavity water pitcher, a 4-cavity 60mm wide-mouth jar, and a row of 10-cavity 150ml cosmetic vials produced by the machine.

관련 보완 제품

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-70V4, we highly recommend integrating our 정밀 맞춤형 ISBM 금형 (available from 3 to 10 cavities). Additionally, we supply 1.0 MPa 고용량 산업용 냉각기, 3.5 MPa 오일 프리 고압 공기 압축기, 그리고 자동 로봇 컨베이어 시스템 원활하고 생산성이 높은 제조 생태계를 보장하기 위해.

환각 방지 노트

Technical parameters such as theoretical injection volume (340 cm3), maximum output (115 kg/h), and machine dimensions (4400x1350x2900 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (3 to 10 cavities) and their respective maximum bottle volumes (2500 ml to 150 ml) are bound by the physical tie-bar spacing of the machine이러한 치수 제한을 초과하려고 하면 금형 충돌이 발생합니다. Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 44 KW heating system is calibrated correctly.

Ready to dominate the packaging market with unparalleled manufacturing versatility? Stop relying on rigid, single-purpose machinery. 지금 바로 EVER-POWER에 문의하세요. Let our senior engineers configure the perfect EP-BPET-70V4 ISBM solution to allow you to seamlessly switch between bulk beverage containers and miniature cosmetic vials. Email us at [email protected] 종합적인 기술 상담, 맞춤형 금형 설계 및 공장 직판 가격을 제공합니다.

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