説明

EP-BPET-70V4 4ステーション射出延伸ブロー成形機

The EP-BPET-70V4 redefines manufacturing flexibility within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture , this machine precisely separates the injection phase from the crucial heating and pre-blowing phase. This structural advantage grants operators surgical control over the thermal profile of complex PET, PC, and Tritan preforms. Built on a robust 6.3-ton chassis , it delivers a substantial 340 cubic centimeter injection volume. By perfectly acting as a direct replacement for legacy Japanese machines, the EP-BPET-70V4 enables global OEM manufacturers to rapidly pivot between large beverage pitchers and small hotel amenity bottles without massive capital re-tooling costs.

• Dynamic Cavity Flexibility: Uniquely engineered to support diverse mold configurations, from 3 cavities for massive 2500 ml bottles down to 10 cavities for high-volume 150 ml miniature vials.

• 真の4ステーションアーキテクチャ： 高度な4ステーションプロセスを採用：射出、加熱/予備ブロー、ストレッチブロー、自動取り出し完璧な壁厚分布を保証します。

• 大容量注入： Equipped with a 45 mm or 50 mm screw featuring a 24 L/D ratio, delivering a theoretical injection volume of 340 cm3 and a maximum plasticizing output of 115 kg/h.

• Robust Thermal Management: Features an independent 44 KW (380V) barrel heating system and a 9 KW (220V) mold heating system to maintain absolute temperature stability for sensitive resins like Tritan and PC.

• Compact Industrial Footprint: Despite its high yield, the machine maintains a space-saving physical dimension of 4400 mm x 1350 mm x 2900 mm and weighs 6.3 Tons, optimizing factory floor layouts.

価値提案

Unparalleled Production Versatility. The primary challenge for contract packaging manufacturers is adapting to rapidly changing client demands. The EP-BPET-70V4 is the ultimate solution. Its specialized injection manifold and clamping structure allow operators to run a 3-cavity mold yielding 2500 ml bottles , and subsequently switch to a 10-cavity mold producing 150 ml vials with a 20 mm neck. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for different container sizes, drastically improving Return on Capital Employed (ROCE).

複雑な材料樹脂を熟知。 Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-70V4 isolates the preform conditioning step at Station 2 (Heating/Pre-blowing). This allows the 44 KW heating architecture 延伸前にプリフォームの内部温度と外部温度を完璧に安定させます。その結果、材料の黄ばみや応力割れがゼロとなり、プレミアムガラスの美しさに匹敵する絶対的な光学的透明性が実現します。

戦略的資本コストの削減。 Designed to be a universally compatible asset, the EP-BPET-70V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this machine to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs.

技術仕様表（ユニバーサル技術仕様フォーマット）

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-70V4 model企業調達にとって重要なデータを提供する。

仕様項目	エンジニアリングパラメータ/コンポーネントの詳細
材料の適合性	PET、PETG、PC、トライタン、PP、SAN、PMMA、PS
機械レイアウト	4ステーションロータリー
ネジ径オプション	45 mm / 50 mm
スクリューL/D比	24:1
理論的な注入量	340 cm3
最大射出重量	285 g
Max Plasticizing Capacity	115 kg/h
Barrel Heating Power	44 KW (380V)
Mold Heating Power	9 KW (220V)
高圧吹き出し空気	3.5 MPa
冷却水圧力	1.0 MPa
機械寸法（長さ*幅*高さ）	4400 mm x 1350 mm x 2900 mm
機械重量	6.3 Tons
最大ボトル容量 / キャビティ	2500 ml (3 Cavities) to 150 ml (10 Cavities)

互換性と交換表

EVER-POWER ISBM ソリューションは、高価な独自の製造エコシステムの独占を打破し、工場運営者に完全な柔軟性を与えるように設計されています。

ターゲット代替ブランド/シリーズ	EVER-POWER相当	互換性とマッチングの詳細
Replacement for ASB-70 Series	EP-BPET-70V4	Dimensionally engineered to accept existing 70-series mold bases. Plugs directly into existing production lines without structural modifications.
Replacement for Aoki Mid-Tier	EVER-POWER V4 Series	Custom flange interfaces allow seamless adoption of standard Japanese molds. Features superior independent thermal conditioning for complex shapes.
従来の欧州4連装ISBM	EP-BPET-70V4	Outperforms legacy European models by offering wider cavity versatility (3 to 10 cavities) and highly efficient 44 KW heating zones.

業界標準の整合（ISO/DIN）

ISO 9001 品質管理コンプライアンス。 The EP-BPET-70V4 is manufactured under rigorous international quality control standards. The 6.3-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table. Every electrical circuit conforms to CE directives.

世界的な流体および空気圧規格。 3.5Mpaの高圧吹き出し空気の管理 1.0Mpaの冷却水 requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard O-rings, seals, and hydraulic lines.

包括的なアプリケーションシナリオ

High-Volume Hotel Amenity Vials (10-Cavity). 世界中のホスピタリティ業界では、毎日何百万本ものミニチュアシャンプーやローションのボトルが消費されています。 The EP-BPET-70V4 can be configured with a 10-cavity mold specifically designed for 150 ml or smaller bottles with a 20 mm neck. The 4-station process ensures that despite the high cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.

Large Capacity Beverage Pitchers (3-Cavity). For the premium beverage and water sector, manufacturers require massive 2500 ml containers. By outfitting the machine with a 3-cavity mold, the EP-BPET-70V4 utilizes its full 340 cm3 injection volume to create heavy preforms. 3.5Mpa高圧ブローステーション expands these thick preforms perfectly, orienting the PET molecules to create strong, drop-resistant bulk pitchers.

BPAフリーの乳児用哺乳瓶（Tritan/PC）。 Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-70V4 utilizes its independent 44 KW barrel heating and 9 KW mold heating systems to precisely control the melt. Station 2 (Heating/Pre-blowing) prevents polymer degradation, resulting in completely safe, transparent nursing bottles.

複雑な非対称の化粧品ボトル。 高級ローションや香水には、吹き付け時に角が薄く弱くなりやすい、円形ではない、楕円形、または平らな形状が採用されることが多いです。 The dedicated Station 2 (Heating/Pre-blowing) of the EP-BPET-70V4 applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global cosmetic brands.

Wide-Mouth Premium Food Jars (4-Cavity). ピーナッツバター、グルメスパイス、蜂蜜などの瓶には、酸素の侵入を防ぐための厚い壁と、取り出しやすいように広い口が必要です。 The machine supports a 4-cavity configuration capable of molding large 60 mm neck diameters and volumes up to 2000 ml. The 24 L/D ratio screw ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for stacking on retail shelves.

滅菌済みの医薬品点眼薬とシロップ。 Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-70V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile 150 ml to 500 ml pharmaceutical syrup bottles.

知識

4 ステーション レイアウトの明確な利点は何ですか? 標準的な ISBM マシンでは、多くの場合 3 つのステーションを利用し、プロセスを組み合わせてスペースを節約します。 The EP-BPET-70V4 utilizes a true 4-station layout: 1. Injection, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing, 4. Take out. This isolates the critical thermal conditioning (Station 2) from the final high-pressure blow (Station 3). This separation allows for highly specific temperature adjustments, which is absolutely mandatory for producing non-round, thick-walled, or complex geometric bottles perfectly.

なぜ 3.5 Mpa の吹き出し空気圧が必要なのでしょうか? During Station 3 (Stretch Blowing), the conditioned preform is mechanically stretched by a rod and simultaneously blasted with air to conform to the mold. 3.5Mpaの高吹き出し圧力 ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength, drop resistance, and gas barrier properties of the final PET/PETG bottle.

How does the machine accommodate such diverse bottle volumes (150ml to 2500ml)? The EP-BPET-70V4 is engineered with a modular clamping and manifold architecture. The robust 6.3-ton framework and the 340 cm3 maximum injection volume provide the sheer physical capacity. By simply swapping the mold tooling, the machine’s PLC redistributes the injection weight (up to 285 g) 均等に。 It can push that plastic into 3 large cavities for 2500 ml bottles , or divide it across 10 small cavities for 150 ml bottles, ensuring maximum utility.

Who Should Invest in the EP-BPET-70V4?

Contract packaging manufacturers (OEMs) who service a wide variety of clients are the ideal operators. If your factory needs to produce small cosmetic vials on Monday and large juice pitchers on Thursday, the EP-BPET-70V4 offers the fastest changeover and highest versatility in its class. It is the perfect strategic upgrade for facilities looking to replace rigid, single-purpose Japanese machinery.

1.0 Mpa の冷却水はどこに送るべきですか? Thermal extraction is just as critical as heating. この機械には、厳密に1.0 Mpaの圧力で冷却水を供給するための外部産業用チラーが必要です。. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, significantly reducing cycle times.

When should the 45mm/50mm Extruder Screw be inspected? The plasticizing screw, operating at a 24:1 L/D ratio , handles up to 115 kg/h of raw resinスクリューフライトの定期検査は、毎年、またはPCやTritanなどの研磨性の高い樹脂や高温の樹脂を加工した後に実施する必要があります。 The 44 KW barrel heater bands 完全に均一な溶融プロファイルを確保するために、サーマルカメラで半年ごとにチェックする必要があります。

品質検査と工場の強み

徹底的な 100 ポイントの品質管理ワークフロー。 Every 6.3-ton EP-BPET-70V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. 72時間連続テストを実施し、3.5Mpaの高圧空気回路の完全性を検証します。 and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all mold configurations, from 3-cavity to 10-cavity setups.

EVER-POWERの比類なき製造力。 As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical and hydraulic components that rival Western brands. However, our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-70V4 at a fraction of the capital cost, democratizing access to elite, flexible packaging technology.

包括的なグローバルアフターセールスとデジタルサポート。 国際的なお客様への当社のコミットメントは、販売時点にとどまりません。24時間365日体制のリモート技術サポートに加え、オンサイトでの試運転やトレーニングのために、経験豊富なエンジニアを世界中に派遣いたします。また、広範なサプライチェーンを活用し、スペアパーツの迅速な供給を保証し、多様化する生産ラインにおいて長期間のダウンタイムを回避いたします。

本物の顧客の声

証言1：米国で比類のない汎用性 “Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-70V4 is a lifesaver. We run 10-cavity 150ml hotel amenities on Monday , swap the molds, and run 4-cavity 60mm wide-mouth jars on Wednesday. The 4-station process is incredibly stable, and it easily replaced our inflexible legacy Japanese equipment.” – マイケル H.、エンジニアリング ディレクター、米国。

体験談2：タイでトライタン哺乳瓶を制覇 “Our high-end clients demand BPA-free Tritan nursing bottles. Standard 3-station machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-70V4’s dedicated Heating and Pre-blowing station (Station 2) solved this instantly. The 44 KW barrel heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – タイ工場長、Siri W.

証言3：ロシアでのヘビーデューティーパフォーマンス “Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 6.3-ton EP-BPET-70V4 is an absolute workhorse. We use it for high-volume 2500ml beverage containers running on 3-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – Ivan K.、ロシア、オペレーション責任者。

体験談4：ドイツにおける完璧な複雑な形状

“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the overall energy efficiency of the machine helps us meet our strict factory carbon quotas.” – Lars M.、生産管理責任者、ドイツ。

証言5：南アフリカにおける究極の出力スケーラビリティ “We supply diverse premium packaging solutions across the continent from Cape Town. The sheer 340 cm3 injection capacity of the EP-BPET-70V4 gives us incredible dominance. The automated take-out station drops the finished bottles flawlessly. The machine is incredibly cost-effective, allowing us to rapidly adapt to market demands, from small medical vials to large water pitchers, outbidding all regional competitors.” – David B.、南アフリカ CEO。

インストールとセットアップ ガイド (HowTo スキーマ互換)

ステップ 1: 梱包の解梱と構造上の配置。 The EP-BPET-70V4 is an industrial asset weighing 6.3 Tons. Ensure the factory floor is reinforced appropriately. Utilize a certified industrial forklift or gantry crane to lift and position the 4400 mm x 1350 mm x 2900 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment of the rotary table.

ステップ 2: 産業用ユーティリティの接続。 Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 44 KW barrel heating system. 高圧空気圧縮機のラインを接続し、安定した3.5Mpaの吹き出し空気圧を確認します。. 工業用チラー水ラインを取り付け、1.0Mpaの圧力を厳守します。 for rapid mold cooling.

ステップ 3: ツールと 4 ステーション金型の取り付け。 Carefully install the injection mold at Station 1 , the conditioning core at Station 2 , the blow mold at Station 3 , and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins across the rotary span align perfectly without interference.

ステップ 4: 熱キャリブレーション。 Power on the 44 KW barrel heaters and the 9 KW mold heaters (220V). Input the specific melting temperatures required for your resin (e.g., PETG or PC) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 minutes to ensure a uniform melt viscosity.

ステップ 5: 実稼働のドライランと多段階のプロセス チューニング。 Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific bottle design before initiating continuous automated mass production.

よくある質問（FAQ）

1. このマシンの 4 つの特定のステーションとは何ですか? The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing station, 3. Stretch blowing station, and 4. Take out station.

2. What is the maximum theoretical injection volume of the EP-BPET-70V4? The machine is equipped to handle substantial plastic loads, offering a theoretical injection volume of 340 cubic centimeters with a maximum injection weight of 285 grams.

3. What is the range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 3 cavities (producing large 2500 ml bottles) up to 10 cavities (producing small 150 ml bottles).

4. What type of utility air pressure is required? To properly stretch and form the bottles during Station 3, the machine requires a high-grade industrial air compressor capable of delivering a steady 3.5 Mpa of blowing air pressure.

5. How much power do the heating systems consume? The machine is equipped with dual heating zones: a powerful 44 KW (380V) system for barrel heating, and a 9 KW (220V) system dedicated to mold heating.

6. Can this machine process premium materials like Tritan and PMMA? Yes, the EP-BPET-70V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PSプレミアムパッケージに最適です。

7. 機械の寸法と重量はどれくらいですか? The EP-BPET-70V4 is a robust industrial asset, weighing 6.3 Tons with overall physical dimensions of 4400 mm in length, 1350 mm in width, and 2900 mm in height.

8. What is the maximum plasticizing capacity? The high-efficiency extruder screw (with a 24:1 L/D ratio) provides a maximum plasticizing capacity of 115 kg per hour, ensuring rapid cycle times and high hourly throughput.

9. ステーション 2 (加熱/事前吹き付け) がなぜそれほど重要なのですか?

Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base cosmetic jars.

10. 機械と一緒にカスタム金型設計も提供していますか?

Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a 3-cavity pitcher or a 10-cavity hotel amenity vial.

マルチモーダル配置の提案

• セクション2（AIダイジェスト）以下： Insert a clean, well-lit studio image of the 6.3-ton EP-BPET-70V4 machine, highlighting the compact 4400x1350mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-70V4 4-Station Injection Stretch Blow Moulding Machine overview).

• セクション4（価値提案）の内容： 射出、加熱、吹き込み、取り出しの 4 つの異なるステーションを通るプリフォームの回転を示すアニメーション CAD ビデオを埋め込みます。

• セクション 5 (仕様表) の横: Display a close-up, high-resolution photo of the 45mm/50mm extrusion screw and the 44 KW barrel heating manifold.

• セクション9（アプリケーション）内： Insert a high-quality grid image showcasing the extreme versatility: a massive 2500 ml 3-cavity water pitcher, a 4-cavity 60mm wide-mouth jar, and a row of 10-cavity 150ml cosmetic vials produced by the machine.

関連補完製品

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-70V4, we highly recommend integrating our 精密カスタムISBM金型 (available from 3 to 10 cavities). Additionally, we supply 1.0 Mpa高容量産業用水チラー, 3.5 Mpa オイルフリー高圧エアコンプレッサー、 そして 自動ロボットコンベアシステム シームレスで高収益の製造エコシステムを確保します。

幻覚防止ノート

Technical parameters such as theoretical injection volume (340 cm3), maximum output (115 kg/h), and machine dimensions (4400x1350x2900 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (3 to 10 cavities) and their respective maximum bottle volumes (2500 ml to 150 ml) are bound by the physical tie-bar spacing of the machineこれらの寸法制限を超えようとすると、金型衝突が発生します。 Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 44 KW heating system is calibrated correctly.

Ready to dominate the packaging market with unparalleled manufacturing versatility? Stop relying on rigid, single-purpose machinery. 今すぐEVER-POWERにお問い合わせください。 Let our senior engineers configure the perfect EP-BPET-70V4 ISBM solution to allow you to seamlessly switch between bulk beverage containers and miniature cosmetic vials. Email us at [email protected] 包括的な技術コンサルティング、カスタム金型設計、工場直販価格設定などをご提供します。