Descrizione

Macchina per stampaggio a iniezione e stiro-soffiaggio a 4 stazioni EP-HGY200-V4  

The EP-HGY200-V4 represents a monumental leap in heavy-duty 4-station injection stretch blow moulding (ISBM) technology. Integrating three sets of highly efficient servo pump systems, it perfectly balances raw mechanical power with digital precision. The inclusion of an independent temperature conditioning station grants unparalleled control over preform thermal distribution, making it the ultimate solution for manufacturing highly contoured cosmetic jars, heavy-based perfume bottles, and large-capacity pharmaceutical containers. Serving as a flawless, plug-and-play replacement for Japanese Aoki 250 series machinery, the EP-HGY200-V4 empowers global manufacturers to achieve Tier-1 production quality at a fraction of the traditional cost.

• Enorme forza di serraggio: Delivers an industry-leading 300 KN injection clamping force and a 250 KN blowing clamping force, ensuring zero mold deflection even during maximum injection volume cycles.

• Aoki Mold Compatibility: Architecturally engineered to be 100 percent compatible with Japanese Aoki 250 series molds, providing global factories with a seamless equipment transition path.

• Efficienza della pompa Tri-Servo: Utilizza tre set di sistemi di servopompe avanzati with a 49.2 KW motor power, reducing continuous energy draw and cutting electrical operating costs significantly.

• Costruzioni pesanti: Features a robust 13-ton steel chassis measuring 4800 mm x 2000 mm x 3800 mm, guaranteeing extreme vibration dampening and decades of continuous 24/7 operational lifespan.

• Versatile Injection Capacity: Accommodates screw diameters from 40 mm to 60 mm , enabling a theoretical injection volume up to 480 cubic centimeters and supporting maximum bottle volumes of 2500 ml.

Proposta di valore

Dominance in Heavy-Wall and Complex Geometries. The 4-station architecture introduces a dedicated preform temperature conditioning phase before the stretching process. This critical step allows operators to apply differential heating profiles to the preform, ensuring that plastic flows evenly into the sharp corners of square, oval, or flat bottles. The EP-HGY200-V4 eliminates the material thinning and weak-point issues that plague standard 3-station machines, guaranteeing a premium, glass-like finish for luxury cosmetic packaging.

Riduzione strategica dei costi di capitale tramite integrazione senza soluzione di continuità. Designed with international operational compatibility at its core, the EP-HGY200-V4 serves as a flawless replacement for Aoki 250 series machines. Packaging manufacturers are entirely freed from the burden of purchasing new, proprietary tooling. By transferring existing Japanese molds directly into the EVER-POWER ecosystem, facilities can immediately upgrade their production speeds and energy efficiency while saving hundreds of thousands of USD in re-tooling capital.

Stabilità meccanica incrollabile per una produzione ad alto rendimento. At the heart of the EP-HGY200-V4 is a 13-ton heavily reinforced chassis abbinato a componenti idraulici e pneumatici di altissima qualità. Utilizzando valvole ad alta pressione American Parker e un sistema di serraggio a iniezione da 300 kN , the machine effortlessly contains the extreme pressures required to inject 480 cm3 of molten PET. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads and zero visible parting lines on the finished product.

Tabella delle specifiche tecniche (formato universale delle specifiche tecniche)

Note: Parameters are based on verified engineering blueprints for the EP-HGY200-V4 model, providing critical data for enterprise procurement and engineering teams.

Articolo di specifica	Dettagli dei parametri/componenti di ingegneria
Compatibilità dei materiali	PET, PETG, PC, Tritan, PP
Opzioni di diametro della vite	40 mm / 50 mm / 55 mm / 60 mm
Volume di iniezione teorico	188 cm3 to 480 cm3
Velocità di rotazione della vite (RPM)	150 to 270 r/min
Forza di serraggio dell'iniezione	300 kN
Forza di serraggio del soffiaggio	250 KN (Single Side)
Potenza del motore (sistema Tri-Servo)	49.2 KW
Potenza di riscaldamento	15 KW (Nano-infrarosso lontano)
Pressione dell'aria di soffiaggio	2,0 – 3,5 MPa
Pressione dell'acqua di raffreddamento	0,4 – 0,6 MPa
Pressione dell'acqua del radiatore dell'olio	0,3 – 0,4 MPa
Sistema di controllo / PLC	Innovance / MIRLE PLC
Valvola ad alta pressione	Parker (Stati Uniti)
Valvola di controllo idraulica	YUKEN (Taiwan)
Dimensioni della macchina (L*W*H)	4800 mm x 2000 mm x 3800 mm
Peso della macchina	13 Tons
Volume massimo della bottiglia	2500 ml

Tabella di compatibilità e sostituzione

Le soluzioni ISBM di EVER-POWER sono progettate per rompere il monopolio dei costosi ecosistemi di produzione proprietari occidentali e giapponesi.

Marca/serie sostitutiva Target	Equivalente EVER-POWER	Compatibilità e dettagli di corrispondenza
Ricambio per la serie Aoki 250	EP-HGY200-V4	100 percent compatible with Japanese Aoki 250 series moldsLa spaziatura delle barre di collegamento, le dimensioni della corsa e le piastre di montaggio corrispondono perfettamente ai parametri tradizionali giapponesi.
Replacement for ASB Mid-Tonnage	Serie EVER-POWER V4	Custom injection nozzle alignments and flange interfaces can be adapted to support standard ASB mold bases, ensuring rapid production transitions.
Distributori automatici ISBM europei a 4 stazioni	EP-HGY200-V4	Outperforms legacy European models with a 49.2 KW tri-servo pump system, delivering identical or superior throughput with drastically lower electricity usage.

Allineamento agli standard industriali (ISO/DIN)

Gestione della qualità secondo le norme ISO 9001 e ISO 14001. The EP-HGY200-V4 is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. The 13-ton heavy-duty frame undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity in high-stress, 24/7 manufacturing environments.

Standardizzazione globale dei componenti (DIN/JIS). Per garantire la manutenibilità a livello globale, EVER-POWER utilizza componenti standardizzati a livello internazionale. Le valvole di controllo della pressione idraulica di YUKEN e i sistemi pneumatici ad alta pressione dell'American Parker adhere strictly to ISO fluid power standards. Furthermore, the integration of Japanese NSK lead screws ensures JIS-compliant micro-precision, making spare parts sourcing easy for maintenance teams anywhere in the world.

Comprehensive Application Scenarios (Knowledge Chunks)

Barattoli per cosmetici di lusso con pareti spesse. The prestige cosmetic market requires packaging that mimics the heavy weight, absolute transparency, and premium feel of glass, without the associated fragility and shipping costs. The EP-HGY200-V4 utilizes its 4-station process to precisely condition the preform temperature, enabling the blowing of ultra-thick PETG bases. Forza di serraggio dell'iniezione pari a 300 kN garantisce che la filettatura del collo del barattolo sia perfettamente sagomata per accogliere chiusure ermetiche di lusso.

Flaconi per prodotti per la cura personale, di forma asimmetrica e ovale. Standard cylindrical bottles are relatively simple to produce, but flat, oval, or sharply contoured shampoo and lotion bottles often suffer from uneven wall thickness at the edges. The dedicated thermal regulation station of the EP-HGY200-V4 applies differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the complex corners of the mold, passing the rigorous drop-impact tests required by global FMCG brands.

Contenitori sterili per prodotti farmaceutici e medicali. Medical syrups, eye drop vials, and pill containers demand absolute barrier integrity to protect sensitive contents from moisture and oxidation. Forza di serraggio dell'iniezione pari a 300 kN Crea filettature a vite perfettamente sigillate e a tenuta stagna sul collo della bottiglia. Il processo sterile a circuito chiuso in un'unica fase previene la contaminazione atmosferica tra le fasi di iniezione e soffiaggio, nel pieno rispetto degli standard di confezionamento delle farmacopee globali.

Premium Food and Spice Jars. Wide-mouth jars for peanut butter, gourmet spices, and honey require substantial wall thickness to prevent oxygen ingress and maintain structural integrity during stacking. Con un volume di iniezione teorico massimo di 480 cm³, the EP-HGY200-V4 effortlessly injects the massive preforms needed for heavy food jars. The biaxial stretching process realigns the PET polymer chains, drastically enhancing the container’s tensile strength and barrier properties.

Biberon per l'allattamento al seno senza BPA (Tritan/PP). I prodotti destinati ai neonati devono essere rigorosamente privi di BPA e altamente resistenti. Materiali come il Tritan e il polipropilene (PP) hanno intervalli di temperatura di lavorazione molto ristretti. The advanced MIRLE/Inovance PLC control system e gli anelli riscaldanti a nano-infrarossi da 15 kW maintain exact barrel temperatures, preventing polymer degradation or yellowing, and yielding biologically safe, crystal-clear, shatterproof baby bottles.

Imballaggi per prodotti agrochimici e detergenti per la casa. Bottles utilized for aggressive cleaning agents, pesticides, and essential oils require extreme structural rigidity and stress-crack resistance. The EP-HGY200-V4 perfectly aligns the molecular structure during the 250 KN stretch-blow phaseCiò aumenta significativamente la resistenza chimica delle pareti del contenitore. Garantisce che i solventi aggressivi non degradino l'imballaggio durante una lunga durata di conservazione.

Conoscenza

What is the Strategic Advantage of a 4-Station ISBM Machine?

A 4-station machine introduces a crucial “Temperature Conditioning” step located between the primary injection and the final blowing phases. While standard 3-station machines rely solely on the residual heat from the injection process, the 4-station architecture allows the machine to selectively heat or cool specific zones of the preform. This precise thermal manipulation is absolutely mandatory for blowing high-quality non-round bottles (such as ovals or squares) or cosmetic jars with extremely thick bases, ensuring perfectly uniform material distribution.

Perché la forza di serraggio a iniezione di 300 kN è critica? La fase di iniezione prevede di forzare la plastica fusa ad altissime pressioni nello stampo per formare il corpo della preforma e le intricate filettature della bottiglia. Una forza di serraggio enorme di 300 kN ensures that the heavy steel mold halves remain locked absolutely tight against this intense internal pressure. This prevents any molten plastic from leaking out the seams (flashing), ensuring that the bottle neck threads are perfectly formed, dimensionally accurate, and completely leak-proof.

In che modo il sistema di pompe Tri-Servo massimizza il ritorno sull'investimento? Le tradizionali pompe idrauliche a cilindrata variabile funzionano ininterrottamente, consumando costantemente energia elettrica e generando calore in eccesso. The EP-HGY200-V4 utilizes a sophisticated 49.2 KW tri-servo pump system that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, and slows to near-zero during the cooling phases. This highly intelligent power management slashes electricity usage by up to 40 percent, saving packaging facilities tens of thousands of USD annually in utility overhead.

Who Should Invest in the EP-HGY200-V4? Medium to large-scale enterprise packaging manufacturers supplying the premium cosmetics, pharmaceutical, and high-end food industries are the ideal operators. Specifically, companies currently running older, energy-inefficient Japanese machinery should invest in the EP-HGY200-V4. Because it is fully compatible with Aoki 250 series molds, these companies can reuse their existing tooling while instantly upgrading their production speed, energy efficiency, and digital control capabilities.

In quali punti è necessario calibrare i sistemi di raffreddamento per ottenere prestazioni ottimali? Per garantire un funzionamento continuo ad alta velocità 24 ore su 24, 7 giorni su 7, gli operatori devono monitorare attentamente due distinti circuiti di raffreddamento industriale. La pressione dell'acqua di raffreddamento dello stampo della macchina primaria deve essere mantenuta rigorosamente tra 0,4 e 0,6 MPa. per garantire una rapida solidificazione della plastica. Contemporaneamente, la pressione dell'acqua del radiatore dell'olio idraulico deve essere mantenuta a 0,3-0,4 Mpa to prevent fluid degradation and maintain the viscosity of the hydraulic oil over millions of cycles.

Quando è necessario ispezionare gli anelli riscaldanti a nano-infrarossi? Anelli riscaldanti a nano-infrarossi da 15 kW on the injection barrel are engineered for extreme durability and superior thermal efficiency. Under normal 24/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic heater bands. Routine thermal imaging checks should be conducted semi-annually to ensure even heat distribution. Replacement is typically only required every 3 to 5 years, drastically minimizing maintenance-related downtime.

Controllo di qualità e punti di forza della fabbrica

Flussi di lavoro esaustivi di controllo qualità in 100 punti. Every EP-HGY200-V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. Ciò include un test continuo ad alta pressione di 72 ore per verificare l'integrità delle valvole American Parker. e il meccanismo di serraggio a iniezione da 300 kN. We utilize digital laser alignment to ensure that the 600 mm upper mold stroke and the 350 mm lower mold stroke operate with absolute micro-millimeter precision, guaranteeing zero-tolerance deflection.

L'impareggiabile abilità produttiva di EVER-POWER. As a premier source manufacturer, EVER-POWER bridges the gap between premium, heavy-duty engineering and unmatched cost-effectiveness. We utilize the exact same tier-one components (Inovance PLCs, YUKEN hydraulics, Parker valves) as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the 13-ton EP-HGY200-V4 at a fraction of the cost. We are innovators holding multiple national patents in advanced blow moulding technology.

Assistenza digitale e post-vendita globale completa. Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your production lines never experience prolonged halts, thereby maximizing your operational uptime and profitability.

Testimonianze autentiche dei clienti

Testimonianza 1: Transizione impeccabile dalla muffa negli Stati Uniti

“We manufacture premium cosmetic packaging in New Jersey and operate a large fleet of aging Japanese ISBMs. The quote to upgrade them was astronomical. We partnered with EVER-POWER because the EP-HGY200-V4 was a direct replacement for our Aoki 250 series molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect, thick-walled PETG jars on day one. The capital savings were immense, and the 300 KN clamping force is incredibly stable.” – Michael H., Direttore dell'ingegneria, Stati Uniti.

Testimonianza 2: Conquistare forme complesse in Thailandia

“Our high-end spa clients demand highly contoured, asymmetrical lotion bottles. Our standard 3-station machines simply couldn’t distribute the plastic evenly into the oval edges, leading to unacceptable rejection rates. The dedicated temperature regulation station on the EP-HGY200-V4 solved this completely. We now have perfect wall thickness control. The 13-ton machine is incredibly stable, and the Inovance PLC is very intuitive for our floor staff.” – Siri W., Direttore dello stabilimento, Thailandia.

Testimonianza 3: Prestazioni eccezionali in Russia

“Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 13-ton EP-HGY200-V4 is an absolute workhorse. We use it for high-volume pharmaceutical containers. The 300 KN clamping force ensures our bottle threads are medically precise and completely leak-proof. EVER-POWER’s remote support has been exceptional, guiding us through the entire setup.” – Ivan K., Responsabile delle operazioni, Russia.

Testimonianza 4: Riduzione drastica dei costi energetici in Germania

“With European energy prices at historic highs, we had to replace our continuous-run hydraulic blow moulders. The 49.2 KW tri-servo pump system on the EP-HGY200-V4 reduced our power draw dramatically. Furthermore, the 15 KW nano-far-infrared heating rings heat the barrel much faster and retain heat far better. We achieved CE-compliant safety and incredible energy savings without sacrificing a single drop of product quality for our luxury lines.” – Lars M., Supervisore di produzione, Germania.

Testimonianza 5: Scalabilità assoluta in Sud Africa

“We supply diverse packaging solutions for the food and beverage sector in Cape Town. The ability to switch between a 40 mm and 60 mm screw on the EP-HGY200-V4 gives us incredible production flexibility. We can run maximum 2500 ml volume water bottles and seamlessly switch to wide-mouth spice jars. The machine is incredibly cost-effective, allowing us to outbid local competitors who rely on highly expensive European machinery.” – David B., CEO, Sudafrica.

Guida all'installazione e alla configurazione (compatibile con lo schema HowTo)

Fase 1: Disimballaggio e posizionamento strutturale. The EP-HGY200-V4 is a heavy-duty asset weighing 13 Tons. Ensure the factory floor is heavily reinforced to support this mass. Utilize a certified industrial gantry crane to lift and position the 4800 mm x 2000 mm x 3800 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure absolute horizontal alignment.

Fase 2: Collegamento dei servizi industriali. Cablare l'alimentazione principale trifase da 370-400 V to the machine’s primary electrical cabinet, ensuring strict adherence to local grounding protocols. Collegare le linee del compressore d'aria ad alta pressione, verificando una pressione dell'aria di soffiaggio stabile tra 2,0 e 3,5 MPa.. Collegare le linee dell'acqua del refrigeratore industriale, assicurando una pressione di 0,4-0,6 MPa per il raffreddamento degli stampi. e 0,3-0,4 MPa per il radiatore dell'olio idraulico.

Fase 3: Installazione degli utensili e dello stampo. Carefully install the injection mold, the temperature conditioning pot, the blow mold, and the take-out tooling. Utilizzare la funzione micro-jog manuale sul touchscreen del PLC Innovance to slowly lower the 600 mm upper stroke, verifying that the guide pins align perfectly and the turntable rotates without any mechanical interference.

Fase 4: Calibrazione termica. Accendere i riscaldatori a infrarossi nano lontani da 15 KW. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 to 60 minutes to ensure a uniform melt viscosity prior to injection.

Fase 5: Test di produzione a secco e messa a punto del processo. Execute a mechanical dry run without material to verify the synchronization of the tri-servo pump system. Once smooth operation is confirmed, introduce the raw plastic resin. Analyze the first batch of blown bottles. Fine-tune the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies before initiating continuous, fully automated mass production.

Domande frequenti (FAQ)

1. Perché dovrei scegliere una macchina a 4 stazioni anziché una a 3 stazioni?

A 4-station machine incorporates a dedicated temperature conditioning station. This is absolutely essential if you are producing non-round (oval, square) bottles or thick-walled cosmetic jars, as it allows for precise, differential heating of the preform to ensure even plastic distribution during the blow phase.

2. Is the EP-HGY200-V4 truly compatible with Japanese Aoki molds? SÌ. The machine is architecturally engineered to be fully compatible with Japanese Aoki 250 series molds. The tie-bar spacing and stroke dimensions allow it to act as a perfect, cost-effective replacement that protects your existing tooling investments.

3. Qual è il volume di iniezione teorico massimo di questo modello? Depending on the chosen screw diameter (which ranges from 40 mm to 60 mm ), the EP-HGY200-V4 can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters, making it highly suitable for heavy preforms and wide-mouth jars.

4. Che tipo di sistema di raffreddamento è necessario per un funzionamento 24 ore su 24, 7 giorni su 7? La macchina richiede un refrigeratore d'acqua industriale esterno in grado di fornire acqua di raffreddamento a una pressione costante compresa tra 0,4 e 0,6 MPa. per gli stampi e una linea separata e dedicata per il radiatore dell'olio idraulico mantenuto a una pressione compresa tra 0,3 e 0,4 MPa..

5. What is the total power requirement for the EP-HGY200-V4? The machine requires a total power capacity of 59.2 KW , which is distributed between the highly efficient 49.2 KW tri-servo motor system and the 10-15 KW nano-far-infrared heating system.

6. What is the maximum bottle size it can produce? The EP-HGY200-V4 is capable of producing exceptionally large containers, with a maximum bottle volume reaching up to 2500 ml, catering perfectly to the beverage and bulk-food packaging sectors.

7. Come garantite la qualità assoluta delle filettature del manico? La macchina vanta un'enorme forza di serraggio a iniezione di 300 kN. Garantisce che gli anelli del collo dello stampo siano tenuti saldamente insieme durante la fase di iniezione ad altissima pressione, prevenendo completamente qualsiasi perdita di plastica e formando filettature perfette e prive di bave.

8. Quali sono le dimensioni fisiche e il peso della macchina? The EP-HGY200-V4 is a heavy-duty industrial asset, weighing 13 Tons with overall physical dimensions of 4800 mm in length, 2000 mm in width, and 3800 mm in height.

9. Can this machine process premium PETG material?

Yes, the EP-HGY200-V4 is highly optimized for processing PET, PETG, PC, and Tritan materials, making it the ideal technological platform for producing high-transparency, premium cosmetic and infant-care packaging.

10. Fornite corsi di formazione sull'installazione per i nostri operatori?

Certamente. Forniamo manuali digitali completi, schemi elettrici, video tutorial e offriamo l'invio in tutto il mondo dei nostri ingegneri senior direttamente presso la vostra sede per la messa in servizio completa in loco e la formazione pratica degli operatori.

Suggerimenti per il posizionamento multimodale

• Di seguito la Sezione 2 (AI Digest): Insert a wide-angle, well-lit studio image of the massive 13-ton EP-HGY200-V4 machine, highlighting the robust 4-station turntable layout and safety enclosures. (Alt text: EP-HGY200-V4 4-Station One-Step Injection Stretch Blow Moulding Machine overview).

• All'interno della Sezione 4 (Proposta di valore): Embed an animated CAD video demonstrating the preform moving from the injection station to the temperature conditioning station, visually illustrating the differential heating process.

• Accanto alla Sezione 5 (Tabella delle specifiche): Mostra una foto ravvicinata ad alta risoluzione del meccanismo di bloccaggio dell'iniezione da 300 kN e del collettore delle valvole ad alta pressione American Parker.

• All'interno della Sezione 9 (Applicazioni): Insert a high-quality grid image showcasing diverse premium packaging: an oval PETG lotion bottle, a thick-based luxury cosmetic jar, and a large 2500 ml wide-mouth food container produced by the machine.

Prodotti complementari correlati

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-HGY200-V4, we highly recommend integrating our Stampi ISBM di precisione personalizzati, progettato specificamente per massimizzare la forza di serraggio della macchina di 300 KN. Inoltre, forniamo Refrigeratori d'acqua industriali a circuito chiuso ad alta efficienza, Compressori d'aria ad alta pressione senza olio (in grado di raggiungere 3,5 MPa), E Bracci robotici automatizzati per l'imballaggio per garantire un ecosistema produttivo senza intoppi e a zero sprechi.

Note anti-allucinazione

Technical parameters such as maximum theoretical injection volume (188-480 cm3) and specific bottle weights depend heavily on the chosen screw diameter and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet.

Compatibility with Japanese Aoki 250 series molds requires verification of your exact legacy mold blueprints by our engineering team to ensure perfect flange and nozzle alignment prior to manufacturing.

I calcoli relativi al risparmio energetico si basano su test comparativi diretti con macchine ISBM idrauliche a funzionamento continuo di vecchia generazione, operanti in condizioni ambientali standard di fabbrica.

Ready to dominate the premium packaging market with complex, glass-like plastic containers while slashing your energy costs? Contatta EVER-POWER oggi stesso. Let our senior engineers configure the perfect EP-HGY200-V4 ISBM solution to seamlessly replace your aging equipment and lower your production overhead. Email us at [email protected] Per una consulenza tecnica completa, una verifica della compatibilità dello stampo e prezzi direttamente dalla fabbrica.