Mô tả

Máy ép phun kéo giãn thổi 4 trạm EP-BPET-125V4

 

The EP-BPET-125V4 redefines manufacturing flexibility and raw capacity within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture (Injection, Heating/Pre-blowing, Stretch Blowing, and Take-out), this machine precisely separates the injection phase from the crucial thermal conditioning phase. Built on a massive 11-ton chassis , it delivers a substantial 480 cubic centimeter injection volume driven by a powerful 65 KW pump motor. By perfectly acting as a direct replacement for legacy multi-cavity Japanese machines, the EP-BPET-125V4 enables global OEM manufacturers to rapidly pivot between massive 5-liter beverage jugs and highly-cavitated miniature amenity bottles without prohibitive capital re-tooling costs.

• Extreme Cavity Flexibility: Uniquely engineered to support diverse mold configurations, from 2 cavities for massive 5000 ml bottles all the way up to 14 cavities for high-volume 200 ml miniature vials.

• True 4-Station Architecture: Utilizes a highly advanced 4-station process: Injection, Heating/Pre-blowing, Stretch Blowing, and automated Take-out, ensuring flawless wall thickness distribution.

• High-Capacity Injection: Equipped with a 50 mm screw featuring a 24 L/D ratio , delivering a massive theoretical injection volume of 480 cm3 and a maximum injection weight of 765 g.

• Robust Thermal & Pump Management: Features an independent 12.5 KW (220V) heating system and a 65 KW (380V) pump motor to maintain absolute temperature stability for sensitive resins like Tritan and PC.

• Heavy-Duty Industrial Footprint: To support high-cavitation payloads, the machine features a robust physical dimension of 5000 mm x 2050 mm x 3000 mm and weighs a formidable 11 Tons, completely eliminating operational vibration.

Đề xuất giá trị

Unparalleled Production Scalability. The primary challenge for enterprise contract packaging manufacturers is adapting to rapidly changing volume demands. The EP-BPET-125V4 is the ultimate solution. Its specialized injection manifold and heavy-duty clamping structure allow operators to run a 2-cavity mold yielding 5000 ml bottles , and subsequently switch to a 14-cavity mold producing 200 ml vials. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for bulk and miniature container sizes, drastically improving your Return on Capital Employed (ROCE).

Mastery over Complex Material Resins. Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-125V4 isolates the preform conditioning step at the Heating/Pre-blowing station. This allows the 12.5 KW heating architecture to perfectly stabilize the internal and external temperatures of the preform before stretching. The result is zero material yellowing, zero stress-cracking, and absolute optical clarity that matches the aesthetics of premium glass.

Strategic Capital Cost Reduction. Designed to be a universally compatible asset, the EP-BPET-125V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this 11-ton powerhouse to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs and eliminating intermediate contamination risks.

Bảng thông số kỹ thuật (Định dạng thông số kỹ thuật chung)

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-125V4 model, providing critical data for enterprise procurement.

Thông số kỹ thuật	Thông số kỹ thuật / Chi tiết linh kiện
Khả năng tương thích vật liệu	PET, PETG, PC, Tritan, PP, SAN, PMMA, PS
Bố trí máy móc	4-Station Rotary
Đường kính vít	50 mm
Screw L/D Ratio	24:1
Thể tích tiêm lý thuyết	480 cm3
Maximum Injection Weight	765 g
Pump Motor Power	65 KW (380V)
Công suất sưởi ấm	12.5 KW (220V)
High-Pressure Blowing Air	3.5 Mpa
Áp suất nước làm mát	1.0 Mpa
Kích thước máy (Dài*Rộng*Cao)	5000 mm x 2050 mm x 3000 mm
Trọng lượng máy	11 Tons
Max Bottle Volume / Cavities	5000 ml (2 Cavities) to 200 ml (14 Cavities)

Bảng tương thích và thay thế

EVER-POWER ISBM solutions are engineered to disrupt the monopoly of expensive proprietary manufacturing ecosystems, granting total flexibility to factory operators.

Thương hiệu/Dòng sản phẩm thay thế mục tiêu	Tương đương với EVER-POWER	Thông tin về khả năng tương thích và sự phù hợp
Replacement for Premium Japanese High-Cavity Series	EP-BPET-125V4	Dimensionally engineered to accept high-cavitation (up to 14 cavities) mold bases. Plugs directly into existing production lines without structural modifications.
Legacy European 4-Station ISBMs	EP-BPET-125V4	Outperforms legacy European models by offering wider cavity versatility (2 to 14 cavities) and a highly robust 65 KW pump system.
Upgrading 2-Step Bulk Machines	EP-BPET-125V4	Upgrades massive 5000ml production from a 2-step process to a 1-step process, eradicating preform storage and dramatically improving optical clarity.

Tuân thủ các tiêu chuẩn ngành (ISO/DIN)

Tuân thủ tiêu chuẩn quản lý chất lượng ISO 9001. The EP-BPET-125V4 is manufactured under rigorous international quality control standards. The massive 11-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table and the intense pressure of 14-cavity injection. Every electrical circuit conforms to strict CE directives.

Global Fluid and Pneumatic Standards. Managing 3.5 Mpa of high-pressure blowing air and 1.0 Mpa of cooling water requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard replacement seals and hydraulic lines locally.

Các kịch bản ứng dụng toàn diện

Extreme High-Volume Hotel Amenity Vials (14-Cavity). The global hospitality sector consumes millions of miniature shampoo and lotion bottles daily. The EP-BPET-125V4 can be configured with an extreme 14-cavity mold specifically designed for 200 ml or smaller bottles. The 4-station process ensures that despite the extreme cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.

Massive 5-Liter Bulk Beverage Jugs (2-Cavity). For the bulk beverage and water cooler sector, manufacturers require massive 5000 ml containers. By outfitting the machine with a 2-cavity mold , the EP-BPET-125V4 utilizes its full 480 cm3 injection volume to create heavy preforms with neck diameters up to 148 mm. The 3.5 Mpa high-pressure blowing station expands these thick preforms perfectly, creating strong, drop-resistant bulk pitchers.

BPA-Free Infant Nursing Bottles (Tritan/PC). Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-125V4 utilizes its independent 12.5 KW heating system to precisely control the melt. The Heating/Pre-blowing station prevents polymer degradation, resulting in completely safe, highly transparent nursing bottles that meet global health standards.

Complex Asymmetrical Cosmetic Bottles. Luxury lotions and perfumes often utilize non-round, oval, or flat geometries that are prone to thin, weak corners during the blow phase. The dedicated Heating/Pre-blowing station applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global luxury cosmetic brands.

Wide-Mouth Premium Food Jars. Jars for peanut butter, gourmet spices, and honey require thick walls to prevent oxygen ingress and wide necks for easy access. The machine supports massive injection weights up to 765 g. The 50 mm screw with a 24 L/D ratio ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for wide-mouth food containers stacking on retail shelves.

Thuốc nhỏ mắt và siro vô trùng dùng trong dược phẩm. Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-125V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile high-volume pharmaceutical syrup bottles.

Kiến thức

What is the distinct advantage of the 4-Station Layout? Standard ISBM machines often utilize 3 stations, combining processes to save space. The EP-BPET-125V4 utilizes a true 4-station layout: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing station, and 4. Take out station. This isolates the critical thermal conditioning from the final high-pressure blow. This separation allows for highly specific temperature adjustments, absolutely mandatory for producing non-round or highly cavitated bottles perfectly.

Why is a 3.5 Mpa Blowing Air Pressure necessary? During the Stretch blowing station, the conditioned preform is mechanically stretched and simultaneously blasted with air to conform to the mold. A high blowing pressure of 3.5 Mpa ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength and drop resistance of the final PET/PETG container.

How does the machine accommodate such diverse bottle volumes (200ml to 5000ml)? The EP-BPET-125V4 is engineered with a massive 11-ton framework and a 480 cm3 maximum injection volume. By simply swapping the mold tooling, the machine redistributes the injection weight (up to 765 g) evenly. It can push that plastic into 2 massive cavities for 5000 ml bottles, or divide it across 14 small cavities for 200 ml bottles, ensuring unmatched factory utility.

Who Should Invest in the EP-BPET-125V4?

Large-scale contract packaging manufacturers (OEMs) who service a wide variety of high-volume clients are the ideal operators. If your factory needs to produce massive 14-cavity cosmetic vial runs on Monday and switch to 2-cavity 5-liter bulk water jugs on Thursday, the EP-BPET-125V4 offers the highest scalability in its class. It is the perfect strategic upgrade to replace rigid, single-purpose Japanese machinery.

Where must the 1.0 Mpa Cooling Water be directed? Thermal extraction is critical for rapid cycle times. The machine requires an external industrial chiller to supply cooling water at a strict 1.0 Mpa pressure. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, drastically increasing hourly output.

When should the 50mm Extruder Screw be inspected? The plasticizing screw, operating at a 50 mm diameter and a 24:1 L/D ratio , handles intense raw resin melting via the 65 KW pump motor. Routine inspection of the screw flights should be conducted annually or after processing highly abrasive or high-temperature resins like PC or Tritan. The 12.5 KW heating system should also be checked semi-annually with a thermal camera to ensure perfectly uniform melting profiles.

Kiểm tra chất lượng và thế mạnh của nhà máy

Quy trình kiểm soát chất lượng toàn diện 100 điểm. Every 11-ton EP-BPET-125V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. We conduct a 72-hour continuous test, verifying the integrity of the 3.5 Mpa high-pressure air circuits and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all extreme mold configurations, from 2-cavity bulk to 14-cavity setups.

Năng lực sản xuất vượt trội của EVER-POWER. As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical components, including a massive 65 KW pump motor, that rival Western brands. Our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-125V4 at a fraction of the capital cost, democratizing access to elite packaging technology.

Dịch vụ hậu mãi và hỗ trợ kỹ thuật số toàn diện trên toàn cầu. Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your highly diversified production lines never experience prolonged downtime.

Lời chứng thực chân thực từ khách hàng

Testimonial 1: Unmatched Versatility in the USA

“Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-125V4 is a lifesaver. We run 14-cavity 200ml hotel amenities on Monday, swap the molds, and run 2-cavity 5000ml bulk jugs on Wednesday. The 4-station process is incredibly stable, and the 11-ton chassis handles the load effortlessly.” – Michael H., Giám đốc Kỹ thuật, Hoa Kỳ.

Testimonial 2: Conquering Tritan Baby Bottles in Thailand

“Our high-end clients demand BPA-free Tritan nursing bottles. Standard machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-125V4’s dedicated Heating and Pre-blowing station solved this instantly. The 12.5 KW heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – Siri W., Giám đốc nhà máy, Thái Lan.

Lời chứng thực 3: Hiệu năng vượt trội tại Nga

“Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 11-ton EP-BPET-125V4 is an absolute workhorse. We use it for high-volume 5000ml beverage containers running on 2-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – Ivan K., Trưởng bộ phận điều hành, Nga.

Testimonial 4: Perfect Complex Shapes in Germany

“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the 65 KW pump efficiency helps us meet our strict factory carbon quotas.” – Lars M., Giám sát sản xuất, Đức.

Lời chứng thực 5: Khả năng mở rộng sản lượng tối ưu tại Nam Phi

“We supply diverse premium packaging solutions across the continent from Cape Town. The massive 480 cm3 injection capacity of the EP-BPET-125V4 gives us incredible dominance. The automated take-out station drops 14 bottles simultaneously without error. The machine is incredibly cost-effective, allowing us to rapidly adapt from massive 5-liter pitchers to tiny cosmetic vials, outbidding all regional competitors.” – David B., Giám đốc điều hành, Nam Phi.

Hướng dẫn cài đặt và thiết lập (Tương thích với lược đồ HowTo)

Bước 1: Mở thùng và sắp xếp cấu trúc. The EP-BPET-125V4 is a massive industrial asset weighing 11 TonsĐảm bảo sàn nhà máy được gia cố chắc chắn. Utilize a certified industrial gantry crane to lift and position the 5000 mm x 2050 mm x 3000 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure absolute horizontal alignment of the rotary table.

Bước 2: Kết nối các tiện ích công nghiệp. Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 65 KW pump motor. Connect the high-pressure air compressor lines, verifying a steady 3.5 Mpa blowing air pressure. Attach the industrial chiller water lines, ensuring a strict 1.0 Mpa pressure for rapid high-cavitation mold cooling.

Step 3: Tooling and 4-Station Mold Installation. Carefully install the injection mold at Station 1, the conditioning core at Station 2, the blow mold at Station 3, and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins—whether on a 2-cavity or 14-cavity mold—align perfectly without interference.

Bước 4: Hiệu chuẩn nhiệt. Power on the 12.5 KW (220V) heating system. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 60 minutes to ensure a uniform melt viscosity across the 50 mm screw.

Bước 5: Chạy thử sản xuất và tinh chỉnh quy trình nhiều giai đoạn. Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific high-cavity bottle design before initiating continuous automated mass production.

Câu hỏi thường gặp (FAQ)

1. What are the four specific stations on this machine? The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing station, and 4. Take out station.

2. What is the maximum theoretical injection volume of the EP-BPET-125V4? The machine is equipped to handle massive plastic loads, offering a theoretical injection volume of 480 cubic centimeters with a maximum injection weight of 765 grams.

3. What is the extreme range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 2 cavities (producing massive 5000 ml bottles) up to 14 cavities (producing high-volume 200 ml bottles).

4. What type of utility air and water pressure is required? To properly stretch and cool the bottles, the machine requires a high-grade industrial air compressor delivering a steady 3.5 Mpa of blowing air pressure , and an industrial chiller providing 1.0 Mpa of cooling water pressure.

5. How much power do the pump and heating systems consume? The machine is equipped with a powerful 65 KW (380V) pump motor system , alongside a dedicated 12.5 KW (220V) heating system.

6. Can this machine process premium materials like Tritan and PC? Yes, the EP-BPET-125V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PS, making it ideal for premium packaging.

7. Kích thước và trọng lượng của máy là bao nhiêu? The EP-BPET-125V4 is a colossal industrial asset, weighing 11 Tons with overall physical dimensions of 5000 mm in length, 2050 mm in width, and 3000 mm in height.

8. What is the screw diameter and L/D ratio? The high-efficiency extruder screw operates with a 50 mm diameter and a 24:1 L/D ratio, ensuring rapid and thorough plasticizing.

9. Why is Station 2 (Heating/Pre-blowing) so important? Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is absolutely critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base jars.

10. Do you provide custom mold design alongside the machine?

Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a massive 2-cavity pitcher or an intricate 14-cavity vial setup.

Đề xuất sắp xếp đa phương thức

• Dưới đây là Phần 2 (Tóm tắt AI): Insert a clean, well-lit studio image of the massive 11-ton EP-BPET-125V4 machine, highlighting the robust 5000x2050mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-125V4 4-Station Injection Stretch Blow Moulding Machine overview).

• Bên trong Phần 4 (Đề xuất giá trị): Embed an animated CAD video demonstrating the rotation of the preform through the 4 distinct stations: Injection, Heating, Blowing, and Take-out.

• Bên cạnh Mục 5 (Bảng thông số kỹ thuật): Display a close-up, high-resolution photo of the 50 mm extrusion screw mechanism and the powerful 65 KW pump motor housing.

• Bên trong Mục 9 (Ứng dụng): Insert a high-quality grid image showcasing the extreme versatility: a massive 5000 ml 2-cavity water pitcher, a wide-mouth Tritan food jar, and a massive row of 14-cavity 200ml cosmetic vials produced by the machine.

Các sản phẩm bổ sung liên quan

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-125V4, we highly recommend integrating our Khuôn ISBM tùy chỉnh chính xác (available from 2 to 14 cavities). Additionally, we supply 1.0 Mpa High-Capacity Industrial Water Chillers, 3.5 Mpa Oil-Free High-Pressure Air Compressors, Và Automated Robotic Conveyor Systems nhằm đảm bảo một hệ sinh thái sản xuất liền mạch, năng suất cao.

Ghi chú chống ảo giác

Technical parameters such as theoretical injection volume (480 cm3), pump power (65 KW), and machine dimensions (5000x2050x3000 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (2 to 14 cavities) and their respective maximum bottle volumes (5000 ml to 200 ml) are bound by the physical tie-bar spacing of the machine. Attempting to exceed these dimensional limits will result in mold collision. Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 12.5 KW heating system is calibrated correctly.

Ready to dominate the packaging market with unparalleled manufacturing scalability? Stop relying on rigid, single-purpose machinery. Hãy liên hệ với EVER-POWER ngay hôm nay. Let our senior engineers configure the perfect EP-BPET-125V4 ISBM solution to allow you to seamlessly switch between massive 5-liter bulk containers and massive 14-cavity miniature vial runs. Email us at [email protected] Để được tư vấn kỹ thuật toàn diện, thiết kế khuôn mẫu theo yêu cầu và giá trực tiếp từ nhà máy.