Опис

Повністю сервоприводна 4-станційна машина для лиття під тиском та розтягування EP-HGY150-V4-EV

The EVER-POWER EP-HGY150-V4-EV represents the pinnacle of modern plastic packaging technology, transitioning from traditional hybrid systems to a completely electric, 10-axis full servo architecture. This 4-station ISBM machine integrates injection, temperature conditioning, stretch-blowing, and automated take-out into one seamless, ultra-quiet cycle. Boasting a formidable 102.8 KW servo power capacity, it guarantees micro-millimeter precision and high-speed production (up to 480 cm3 injection volume). Ideal as a drop-in replacement for premium Japanese equipment, it offers global OEM manufacturers an uncompromising, cleanroom-ready solution for pharmaceutical, infant, and luxury cosmetic containers.

• 10-Axis Full Servo Architecture: Operates using 10 independent Inovance/WEICHI servo motors (totaling 102.8 KW), replacing traditional hydraulic linkages for cleaner, faster, and more precise kinematic movements.

• Extreme Cleanroom Suitability: The fully electric drive system eliminates the risk of hydraulic oil leaks and airborne mist, making it strictly compliant with Class 100,000 cleanroom environments for medical and food packaging.

• High-Speed Screw Recovery: Capable of achieving up to 360 RPM screw rotational speeds, significantly reducing cycle times while maintaining excellent melt homogeneity for PET and PETG resins.

• 4-Station Thermal Mastery: Features an independent preform conditioning station that allows differential heating, essential for producing complex non-round, asymmetrical, and ultra-thick-walled glass-like jars.

• Universal Mold Replacement: Dimensionally engineered to serve as a direct, plug-and-play replacement for Japanese ASB-12M molds, protecting your existing tooling investments.

Ціннісна пропозиція

Unprecedented Precision and Cycle Speed. The shift to a full servo architecture means every movement—from turntable rotation to mold clamping—is executed with digital exactness. The EP-HGY150-V4-EV utilizes a dual servo motor mold clamping system that applies an unyielding 150 KN injection force. This prevents any mold breathing during the high-pressure injection phase, ensuring perfect, flash-free neck threads and eliminating visible parting lines on the finished bottle.

Absolute Contamination Control. For the pharmaceutical and baby-care sectors, contamination is the greatest risk. Traditional hydraulic machines can leak or vaporize microscopic oil particles. The EP-HGY150-V4-EV’s all-electric servo drive eliminates hydraulic fluids from the core molding area. This clean, quiet, and vibration-free operation ensures that your Tritan baby bottles and medical vials meet the strictest global FDA and CE health standards.

Drastic Reduction in Total Cost of Ownership (TCO). While offering performance that rivals or exceeds European and Japanese electric machines, the EVER-POWER EP-HGY150-V4-EV is available at a highly competitive capital cost. Furthermore, servo motors only draw power when actively moving, eliminating the idle energy waste of hydraulic pumps. This yields up to a 40 percent reduction in electrical consumption, drastically lowering your operational overhead and maximizing profit margins.

Таблиця технічних характеристик (універсальний формат технічних характеристик)

Специфікація елемента	Інженерні параметри / деталі компонентів
Сумісність матеріалів	ПЕТ, ПЕТГ, ПК, Тритан, ПП
Варіанти діаметра гвинта	40 мм / 50 мм / 55 мм
Теоретичний об'єм ін'єкції	188 cm3 / 392 cm3 / 475 cm3
Швидкість обертання гвинта (об/хв)	360 / 350 / 350 RPM
Сила затискання ін'єкції	150 кН
Сила затискання видуву	200 KN (Single Side)
Motor Power (10-Servo System)	102.8 KW (Inovance / WEICHI)
Потужність опалення	10.0 KW (Nano-far-infrared technology)
Тиск повітря, що дме	2,0 – 3,5 МПа
Тиск охолоджувальної води	0,4 – 0,6 МПа
Тиск води в масляному охолоджувачі	0,3 – 0,4 МПа
Робоча напруга	370 – 400 В
Розміри машини (ДВН)	5200 mm * 1800 mm * 3300 mm
Вага машини	7.0 Tons
Клапан високого тиску	Паркер (США)
Повітряний циліндр	Ейртак
Ходовий гвинт	NSK (Японія)
Max Bottle Dimensions	Diameter: 118 mm, Height: 210 mm, Neck: 83 mm

Таблиця сумісності та заміни

EVER-POWER engineers its full servo machinery to liberate global clients from the exorbitant maintenance and tooling costs associated with proprietary Western and Japanese brands.

Бренд/серія заміни цілі	Еквівалент EVER-POWER	Сумісність та деталі відповідності
Replacement for ASB-12M (Electric/Hybrid)	EP-HGY150-V4-EV	Flawlessly accepts existing ASB-12M mold bases. Servo clamping profiles mirror Japanese specs but offer superior energy efficiency.
Заміна для Aoki серії 250	EVER-POWER V4-EV Series	Tie-bar spacing and injection nozzle alignment can be calibrated to support Aoki standard molds, preventing costly re-tooling.
European All-Electric ISBMs	EP-HGY150-V4-EV	Outperforms legacy European electric models by utilizing a modern 10-axis servo network, reducing cycle times by up to 15 percent.

Відповідність галузевим стандартам (ISO/DIN)

Medical Grade and ISO 13485 Readiness. Because the EP-HGY150-V4-EV operates without hydraulic oil in the molding zone, it is inherently compliant with Good Manufacturing Practices (GMP) and ISO 13485 standards for medical device packaging. The pristine production environment guarantees zero cross-contamination.

DIN and JIS Component Integrity. The mechanical integrity of the 7-ton chassis relies on globally standardized components. We integrate Japanese NSK lead screws (JIS standard) for micro-precision actuation and American Parker high-pressure valves. This means that industrial maintenance teams globally can source standard replacement wear parts locally without relying exclusively on OEM imports.

Комплексні сценарії застосування

Sterile Pharmaceutical Vials and Eye Drops. The medical industry cannot compromise on hygiene. The all-electric, oil-free operation of the EP-HGY150-V4-EV ensures that eye drop bottles and syrup containers are blown in a completely sterile environment. The 150 KN servo-clamping force guarantees that the neck threads are formed with zero tolerance, ensuring child-proof caps and tamper-evident seals fit perfectly to prevent moisture ingress.

Luxury Thick-Walled Cosmetic Jars. Premium face creams and serums require packaging that mimics the weight and optical clarity of glass, without the fragility. The dedicated temperature conditioning station allows the preform to be precisely heated, ensuring the plastic flows perfectly into the thick base of the jar during the blow phase. The full servo control prevents any micro-vibrations that could cause cloudiness or stress marks in the PETG material.

BPA-Free Infant Nursing Bottles. Baby bottles manufactured from Tritan or PP require exact thermal management to prevent polymer degradation and the release of harmful byproducts. The high-speed 360 RPM screw ensures rapid, homogeneous melting, while the MIRLE/Inovance PLC maintains strict temperature parameters. The result is a shatterproof, crystal-clear, and biologically safe nursing bottle.

Premium Asymmetrical Personal Care Bottles. Oval shampoo bottles and flat lotion containers often suffer from “thin corners” on standard machines. The EP-HGY150-V4-EV solves this. Its 4-station design allows for differential thermal conditioning—heating the sides of the preform more than the front/back. This ensures that during the 200 KN stretch-blow phase, the material distributes evenly into the complex corners of the mold, passing strict drop-tests.

High-End Spice and Honey Food Containers. Food packaging requires high-barrier properties to preserve freshness. Biaxial orientation achieved in the stretch-blow process inherently aligns the PET molecules to block oxygen. The machine’s large 475 cm3 injection capacity easily forms the heavy, wide-mouth preforms needed for large peanut butter and honey jars, delivering unyielding structural integrity for retail stacking.

Knowledge About EP-HGY150-V4-EV Full Servo 4-Station Injection Stretch Blow Moulding Machine:

What is the Difference Between Full Servo and Hydraulic ISBM?

A traditional hydraulic machine uses a central oil pump constantly running to generate pressure to move cylinders. A Full Servo ISBM, like the EP-HGY150-V4-EV, replaces these hydraulics with 10 independent electric servo motors. These motors actuate ball screws (like the NSK lead screws) to move the machine parts. This results in zero oil leaks, lower noise, hyper-accurate positioning, and massive energy savings because motors only draw power when actively turning.

Why is a 360 RPM Screw Speed Beneficial?

The plasticating phase (melting the raw resin pellets) is often the bottleneck in the production cycle. By utilizing a high-torque servo motor capable of 360 RPM on the extruder screw, the EP-HGY150-V4-EV melts the PET/PETG much faster than standard models. This reduces the overall cycle time, allowing manufacturers to produce significantly more bottles per hour, increasing daily revenue.

How Does the Temperature Conditioning Station Work?

After the preform is injected (Station 1), it moves to the conditioning pot (Station 2). Here, rather than just waiting to be blown, the preform is enclosed in a specialized thermal block. This block can add heat to specific areas or cool others based on the PLC recipe. This is how the machine prepares the plastic to stretch perfectly into complex, non-cylindrical bottle shapes.

Who is the Ideal Buyer for the EP-HGY150-V4-EV?

The ideal buyer is a top-tier packaging manufacturer servicing the medical, infant care, or luxury cosmetics industries where cleanroom environments are mandated. It is also the perfect solution for enterprise manufacturers operating in regions with exceptionally high electricity costs (like Europe or Australia) who need to drastically lower their energy consumption without sacrificing output.

Where Should the Machine be Positioned on the Factory Floor?

Due to its electric nature, the machine should be placed in a clean, climate-controlled zone. It requires a reinforced floor to support its 7.0-ton weight. Ensure there is adequate clearance around the 5200mm x 1800mm footprint for automated take-out conveyors and easy access for mold changes.

When Should Servo Calibration be Performed?

Unlike hydraulic machines that require frequent oil changes and seal replacements, full servo machines are incredibly low maintenance. The NSK lead screws require periodic greasing (usually quarterly based on operating hours). The 10-servo motor network utilizes absolute encoders that rarely lose calibration; however, a digital diagnostic check via the Inovance PLC should be run bi-annually to ensure optimal synchronization.

Контроль якості та сильні сторони заводу

Rigorous 10-Axis Synchronization Testing. At EVER-POWER, the EP-HGY150-V4-EV undergoes our most intense testing protocol. Before dispatch, we run a 100-hour continuous dry-cycle test to monitor the synchronization of the 10 servo motors. Using laser interferometry, we guarantee that the 250mm upper mold stroke and the 205mm lower mold stroke meet with zero-tolerance deviation, ensuring the 150 KN clamping force is applied perfectly evenly.

EVER-POWER’s Core Technological Advantage. We are not merely assemblers; we are pioneers in electric blow moulding technology. By mastering the integration of top-tier components (Inovance PLCs, NSK lead screws, Parker valves), we deliver a machine that stands toe-to-toe with the most expensive Japanese all-electric models. Our direct-from-factory pricing model removes the middleman, offering you an elite technological asset at a highly disruptive price point.

Global After-Sales and Digital Support. We understand that downtime costs money. EVER-POWER provides comprehensive digital twin diagnostics. If a servo motor throws an error code, our engineers in China can log into your machine’s PLC remotely (via secure connection) to diagnose and resolve issues instantly. We also maintain a massive inventory of standard components for rapid global dispatch.

Справжні відгуки клієнтів

Testimonial 1: Medical Cleanroom Success in the USA

“We manufacture FDA-approved pharmaceutical vials in California. We had to move away from hydraulic machines due to cleanroom contamination risks. The EVER-POWER EP-HGY150-V4-EV was the answer. It is 100 percent oil-free in the molding zone. The servo precision is incredible, and the neck threads on our eye-drop bottles are absolutely flawless. It perfectly replaced our legacy Japanese equipment for a fraction of the cost.” – Robert C., VP of Manufacturing, USA.

Testimonial 2: Energy Savings in Germany

“With the current energy crisis in Europe, our utility bills for our old hydraulic ISBMs were destroying our margins. We installed two EP-HGY150-V4-EV units in our Munich facility. Because the 10-servo system only draws power when moving, our energy consumption dropped by over 35 percent immediately. The machine is whisper-quiet and produces our thick-walled cosmetic jars with perfect clarity.” – Julia W., Plant Director, Germany.

Testimonial 3: Tackling Complex Shapes in Thailand

“Our spa clients want highly unique, flat, and asymmetrical lotion bottles. Standard machines always left us with thin, weak corners. The temperature conditioning station on the EVER-POWER 4-station machine gave us the exact control we needed. We can now stretch the PETG perfectly into every corner of the mold. The high-speed 360 RPM screw has also boosted our daily output significantly.” – Nattawut P., Operations Manager, Thailand.

Testimonial 4: Reliability in High Heat in Saudi Arabia

“We run our factory in Riyadh 24/7. High ambient temperatures used to cause our hydraulic machines to overheat and lose clamping pressure. The fully electric EP-HGY150-V4-EV has solved this. The digital servo clamping applies a constant 150 KN force regardless of external temperatures. Our premium date-honey jars are now completely flash-free and look like luxury glass.” – Tariq M., CEO, Saudi Arabia.

Testimonial 5: Cost-Effective Modernization in Australia

“Labor is our highest cost, so we needed a machine that could run autonomously and reliably. The EP-HGY150-V4-EV is brilliant. The 170mm take-out stroke drops the bottles directly onto our automated packing line without a single human touch. The Inovance touchscreen is so intuitive that our technicians mastered it in two days. It is an outstanding piece of engineering.” – Liam S., Production Head, Australia.

Посібник з встановлення та налаштування (сумісний зі схемою HowTo)

Step 1: Uncrating and Structural Placement. The EP-HGY150-V4-EV weighs 7.0 Tons. Ensure the facility floor is graded for heavy industrial equipment. Use a certified 10-ton gantry crane to lower the machine onto heavy-duty anti-vibration leveling pads. Use a digital machinist level to ensure the main chassis is perfectly horizontal to protect the servo-driven ball screws.

Step 2: Electrical and Utility Integration. Connect the heavy-duty 370-400V 3-phase power drop to the main breaker cabinet. Ensure the grounding rod meets stringent local electrical codes to protect the 10-servo drive network. Attach the high-pressure compressed air (2.0-3.5 Mpa) to the Parker manifold, and the chilled water lines (0.4-0.6 Mpa) to the mold cooling circuits.

Крок 3: Оснащення та встановлення форми. Install the injection mold, conditioning pot, blow mold, and robotic take-out fixtures. Since the machine is fully electric, utilize the PLC’s “micro-jog” feature to slowly bring the mold halves together, ensuring the 250mm upper stroke and 205mm lower stroke align the guide pins with absolute zero-interference.

Крок 4: Теплове калібрування. Power the 10 KW nano-far-infrared heaters. Input your resin’s specific melting profile into the Inovance PLC. Allow the system to soak for 45-60 minutes. Verify that the integrated temperature control box shows stable readings across all hot-runner zones.

Step 5: Servo Dry-Run and Production Launch. Initiate an automated dry-run cycle to verify the synchronization of the 10 servo motors. Listen for any abnormal noise from the NSK lead screws. Once verified, introduce the PET/PETG resin. Run the first shots, adjust the temperature conditioning parameters to perfect the wall thickness, and engage continuous automated production.

Часті запитання (FAQ)

1. What does “Full Servo” mean for this machine?

“Full Servo” means that all major machine movements (turntable rotation, mold clamping, injection, and stretching) are driven by electric servo motors and ball screws rather than hydraulic oil cylinders. This makes the machine cleaner, faster, quieter, and highly energy-efficient.

2. Is the EP-HGY150-V4-EV suitable for medical cleanrooms?

Yes, absolutely. Because it completely eliminates hydraulic oil from the core molding areas, there is zero risk of oil mist or leakage contaminating the bottles, making it fully compliant with Class 100,000 cleanroom standards.

3. How much energy does the 10-servo system save?

Compared to traditional variable-pump hydraulic machines, the EP-HGY150-V4-EV can save between 30 to 40 percent on electrical consumption, as the servo motors consume almost zero energy during the cooling and idle phases of the cycle.

4. Can I use my old ASB-12M molds in this machine?

Yes. The machine’s tie-bar spacing, mold mounting plates, and stroke lengths are engineered to be a direct, plug-and-play replacement for Japanese ASB-12M molds, protecting your tooling investment.

5. What is the benefit of the 360 RPM screw speed?

The high-speed 360 RPM screw rapidly melts the raw plastic pellets. This drastically reduces the plasticating time, shortening the overall machine cycle time and increasing the total number of bottles you can produce per hour.

6. Why do I need a 4-station machine instead of a 3-station?

The 4th station is dedicated to “Temperature Conditioning.” If you are making complex bottles (ovals, squares) or jars with very thick glass-like bases, this station allows you to heat or cool specific parts of the preform so the plastic stretches evenly, preventing weak corners.

7. What maintenance is required for the servo motors?

Servo motors are virtually maintenance-free. The primary maintenance involves keeping the machine clean and ensuring the Japanese NSK lead screws and linear guides are properly lubricated with high-grade industrial grease according to the manual’s schedule.

8. What is the maximum injection volume of this model?

Equipped with the 55mm screw, the EP-HGY150-V4-EV achieves a maximum theoretical injection volume of 475 cubic centimeters, making it highly capable of producing heavy preforms for wide-mouth food jars.

9. Does the machine come with an English interface?

Yes, the Inovance/MIRLE PLC touchscreen comes standard with English and Chinese. We can also program additional languages (Spanish, Russian, Arabic, etc.) upon request to suit your local operators.

10. How quickly canEVER-POWER supply spare parts?

Because we utilize internationally standardized components like Parker valves and Airtac pneumatics, many parts can be sourced locally. For proprietary components, our complete supply chain allows us to dispatch emergency spares via DHL/FedEx globally within 48 hours.

Пропозиції щодо розміщення в мультимодальних перевезеннях

• Нижче Розділу 2 (Дайджест ШІ): Insert a sleek, well-lit studio photo of the EP-HGY150-V4-EV, prominently displaying the clean, oil-free 4-station turntable area. (Alt text: EP-HGY150-V4-EV Full Servo 4-Station Injection Stretch Blow Moulding Machine cleanroom setup).

• У розділі 4 (Ціннісна пропозиція): Embed a high-definition video showing the lightning-fast, ultra-quiet rotation of the servo-driven turntable and the precise 150 KN mold clamping action.

• Далі до розділу 5 (Таблиця характеристик): Provide an exploded-view CAD rendering highlighting the 10 independent Inovance/WEICHI servo motors and the Japanese NSK lead screws.

• У Розділі 9 (Заявки): Place a high-quality gallery image showing a crystal-clear medical vial, a heavy-based cosmetic jar, and an asymmetrical PETG lotion bottle.

Супутні додаткові товари

To maximize the capabilities of your full-electric production line, EVER-POWER provides an ecosystem of high-end accessories. We recommend utilizing our Custom Cleanroom ISBM Moulds, perfectly mapped to the EP-HGY150-V4-EV’s stroke. To maintain strict hygiene, integrate our Medical-Grade Oil-Free Air Compressors і Closed-Loop Industrial Water Chillers. We also offer Автоматизовані роботизовані пакувальні маніпулятори to ensure the bottles remain untouched by human hands from injection to boxing.

Нотатки проти галюцинацій

Theoretical injection volumes (188 – 475 cm3) and maximum cycle speeds are dependent on the specific screw diameter chosen, the intrinsic viscosity of the PET/PETG resin, and the complexity of the mold. Please provide our engineers with your specific material data sheet for an exact output calculation.

While the machine is engineered as a replacement for ASB-12M tooling, buyers must provide existing mold blueprints to ensure 100 percent flange and nozzle alignment prior to order confirmation.

Energy savings of 40 percent are calculated based on direct comparative tests against legacy continuous-run hydraulic ISBM machines operating under standard factory conditions.

Ready to modernize your packaging facility with clean, quiet, and hyper-efficient full servo technology? Зверніться до EVER-POWER сьогодні. Our senior engineering team is ready to provide a detailed ROI analysis showing how the EP-HGY150-V4-EV can drastically lower your production costs while elevating your product quality. Email us at [email protected] to discuss your specific mold compatibility and secure factory-direct pricing.