{"id":588,"date":"2026-03-04T03:17:42","date_gmt":"2026-03-04T03:17:42","guid":{"rendered":"https:\/\/isbmmolding.com\/?post_type=product&p=588"},"modified":"2026-03-06T07:56:27","modified_gmt":"2026-03-06T07:56:27","slug":"ep-hgy250-v4-b-double-row-4-station-injection-stretch-blow-moulding-machine","status":"publish","type":"product","link":"https:\/\/isbmmolding.com\/sv\/produkt\/ep-hgy250-v4-b-double-row-4-station-injection-stretch-blow-moulding-machine\/","title":{"rendered":"EP-HGY250-V4-B Dubbelradig 4-stations formsprutnings- och str\u00e4ckbl\u00e5sningsmaskin"},"content":{"rendered":"

EP-HGY250-V4-B Dubbelradig 4-stations formsprutnings- och str\u00e4ckbl\u00e5sningsmaskin<\/strong><\/h1>\n

\u00a0\u00a0 \u00a0\"EP-HGY250-V4-B<\/h2>\n

The EP-HGY250-V4-B revolutionizes high-yield plastic packaging through its specialized double-row structural design. <\/span>Operating as an advanced 4-station injection stretch blow moulding (ISBM) system, it integrates three highly efficient servo pump systems to manage a 300 KN injection clamping force<\/span><\/span>. The independent temperature regulation station guarantees flawless thermal distribution for thick-walled PET, PETG, and Tritan containers. By accommodating dual-row molds, the EP-HGY250-V4-B allows global manufacturers to double their cavitation and hourly output for smaller bottles, drastically reducing per-unit manufacturing costs compared to traditional single-row Japanese or Western equipment.<\/span><\/p>\n

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    Double-Row Cavitation Design:<\/span><\/b> Specifically engineered to support dual-row mold layouts, effectively doubling the production output of small to medium-sized containers within the exact same cycle time<\/span><\/span>.<\/span><\/p>\n<\/li>\n

  • \n

    Massiv kl\u00e4mkraft:<\/span><\/b> Delivers a formidable 300 KN injection clamping force and a 250 KN blowing clamping force, ensuring zero mold deflection even across expansive dual-row mold plates<\/span><\/span>.<\/span><\/p>\n<\/li>\n

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    Tri-servo-pumpeffektivitet:<\/span><\/b> Utilizes three sets of advanced servo pump systems driven by a powerful 67.7 KW Inovance\/WEICHI servo motor, slashing continuous energy draw by up to 40 percent<\/span><\/span>.<\/span><\/p>\n<\/li>\n

  • \n

    Kraftig konstruktion:<\/span><\/b> Features a robust 16-ton steel chassis measuring 5200 mm x 2500 mm x 3800 mm, guaranteeing absolute vibration dampening and precise micro-millimeter alignment for 24\/7 operations<\/span><\/span>.<\/span><\/p>\n<\/li>\n

  • \n

    High-Volume Injection Capacity:<\/span><\/b> Accommodates screw diameters from 50 mm to 60 mm, providing a versatile theoretical injection volume ranging from 315 cm3 up to 480 cm3 to fill high-cavitation molds<\/span><\/span>.<\/span><\/p>\n<\/li>\n<\/ul>\n

    \"EP-HGY250-V4-B<\/h2>\n

    V\u00e4rdeerbjudande<\/strong><\/h2>\n

    Exponential Output via Double-Row Engineering.<\/b> The EP-HGY250-V4-B is purposefully built to maximize factory floor profitability. By utilizing a double-row mold configuration, manufacturers producing 15 ml to 1000 ml bottles can effectively double their mold cavities (e.g., upgrading from 8 to 16 cavities). This architectural advantage allows for massive production volumes of hotel amenities, eye drops, and single-serve cosmetics without requiring additional machines or factory floor space, cutting capital investment drastically.<\/p>\n

    Mastery over Complex Geometries at High Volumes.<\/b> The 4-station architecture introduces a dedicated preform temperature conditioning phase before stretching. This thermal manipulation is critical when processing high-cavitation dual-row molds, as it ensures absolute thermal uniformity across every single preform. The EP-HGY250-V4-B eliminates the material thinning and uneven distribution issues that plague standard 3-station machines, guaranteeing a premium, glass-like finish for every luxury bottle produced in the batch.<\/p>\n

    Unyielding Mechanical Stability for Dual-Cavity Loads.<\/b> Injecting molten PET into a double-row mold requires immense and perfectly distributed pressure. <\/span>At the heart of the EP-HGY250-V4-B is a 16-ton heavily reinforced chassis paired with American Parker high-pressure valves and a 300 KN injection clamping system<\/span><\/span>. This absolute rigidity prevents mold breathing across the wide dual-row span, ensuring flawless, leak-proof neck threads and zero visible parting lines across all cavities.<\/span><\/p>\n

    \"EP-HGY250-V4-B<\/h2>\n

    Tabell \u00f6ver tekniska specifikationer (universellt tekniskt specifikationsformat)<\/strong><\/h2>\n

    Note: Parameters are based on verified engineering blueprints for the EP-HGY250-V4-B Double-Row model<\/span><\/span>, vilket tillhandah\u00e5ller viktig data f\u00f6r f\u00f6retagsupphandling.<\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Specifikationsartikel<\/strong><\/td>\nTekniska parametrar\/komponentdetaljer<\/strong><\/td>\n<\/tr>\n<\/thead>\n
    Materialkompatibilitet<\/b><\/span><\/td>\nPET, PETG, PC, Tritan, PP<\/span><\/td>\n<\/tr>\n
    Maskinlayout<\/b><\/span><\/td>\n\n

    Double-Row (Dual-Cavity Configuration) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Skruvdiameteralternativ<\/b><\/span><\/td>\n\n

    50 mm \/ 55 mm \/ 60 mm <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Teoretisk injektionsvolym<\/b><\/span><\/td>\n\n

    315 cm3 to 480 cm3 <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Skruvens rotationshastighet (RPM)<\/b><\/span><\/td>\n\n

    150 to 270 r\/min <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Injektionskl\u00e4mkraft<\/b><\/span><\/td>\n\n

    300 kn <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Bl\u00e5sande kl\u00e4mkraft<\/b><\/span><\/td>\n\n

    250 KN (Single Side) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Motorkraft (Tri-Servo-system)<\/b><\/span><\/td>\n\n

    67,7 kW <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    V\u00e4rmekraft<\/b><\/span><\/td>\n\n

    15 kW (nano-fj\u00e4rrinfrar\u00f6d) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Bl\u00e5slufttryck<\/b><\/span><\/td>\n\n

    2,0\u20133,5 MPa <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Kylvattentryck<\/b><\/span><\/td>\n\n

    0,4\u20130,6 MPa <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Oljekylarens vattentryck<\/b><\/span><\/td>\n\n

    0,3\u20130,4 MPa <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Styrsystem \/ PLC<\/b><\/span><\/td>\n\n

    Inovance \/ MIRLE PLC <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Hydraulisk styrventil<\/b><\/span><\/td>\n\n

    YUKEN (Taiwan) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Maskinm\u00e5tt (L*B*H)<\/b><\/span><\/td>\n\n

    5200 mm x 2500 mm x 3800 mm <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Maskinvikt<\/b><\/span><\/td>\n\n

    16 ton <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    \"EP-HGY250-V4-B<\/h2>\n

    Kompatibilitets- och ers\u00e4ttningstabell<\/strong><\/h2>\n

    EVER-POWER ISBM-l\u00f6sningar \u00e4r konstruerade f\u00f6r att st\u00f6ra monopolet hos dyra v\u00e4sterl\u00e4ndska och japanska propriet\u00e4ra tillverkningsekosystem.<\/p>\n\n\n\n\n\n\n\n
    Target Replacement M\u00e4rke\/Serie<\/strong><\/td>\nEVER-POWER-ekvivalent<\/strong><\/td>\nKompatibilitet och matchningsdetaljer<\/strong><\/td>\n<\/tr>\n<\/thead>\n
    Replacement for Japanese Dual-Row ISBMs<\/b><\/span><\/td>\nEP-HGY250-V4-B<\/span><\/td>\nEngineered to perfectly accommodate standard double-row mold bases. Tie-bar spacing and injection nozzle alignments are calibrated for high-cavitation tooling.<\/span><\/td>\n<\/tr>\n
    Legacy 3-Station High-Volume Machines<\/b><\/span><\/td>\nEP-HGY250-V4-B<\/span><\/td>\nUpgrades older high-volume machines with a 4th temperature conditioning station, drastically reducing rejection rates for non-round high-cavitation bottles.<\/span><\/td>\n<\/tr>\n
    European Heavy-Tonnage Models<\/b><\/span><\/td>\nEP-HGY250-V4-B<\/span><\/td>\nOutperforms legacy European models with a 67.7 KW tri-servo pump system, delivering superior dual-row throughput with drastically lower electricity usage.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Anpassning av branschstandarder (ISO\/DIN)<\/strong><\/h2>\n

    ISO 9001 och ISO 14001 kvalitetsledning.<\/b> The EP-HGY250-V4-B is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. <\/span>Den 16 ton tunga ramen <\/span><\/span> undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity, especially under the wide-span stress of double-row mold operations.<\/span><\/p>\n

    Global komponentstandardisering (DIN\/JIS).<\/b> To ensure global maintainability, EVER-POWER utilizes internationally standardized components. The hydraulic pressure control valves from YUKEN and the high-pressure pneumatic systems from American Parker adhere strictly to ISO fluid power standards. Furthermore, the integration of Japanese NSK lead screws ensures JIS-compliant micro-precision, making spare parts sourcing effortless globally.<\/p>\n

    Urvalsguide och regional marknadsanalys<\/strong><\/h2>\n

    EVER-POWER tillhandah\u00e5ller skr\u00e4ddarsydda, regionspecifika ISBM-konfigurationer som tar itu med de unika milj\u00f6utmaningarna, energiregleringarna och konsumenttrenderna hos stora globala tillverkningsnav.<\/p>\n

    Marknadsanalys i USA.<\/b> The North American packaging sector demands massive volumes for hotel amenities, single-serve beverages, and travel-sized cosmetics. The EP-HGY250-V4-B\u2019s double-row capability allows American manufacturers to double their output per square foot of factory space. Its fully enclosed, one-step process prevents preform contamination, ensuring strict compliance with FDA regulations. By replacing expensive domestic equipment, US operators can scale production while saving significant capital expenditure.<\/p>\n

    Tyskland och Europas marknadsanalys.<\/b> Tyskland och den bredare EU-marknaden verkar under aggressiva effektivitetsmandat inom Industri 4.0 och strikta tak f\u00f6r koldioxidutsl\u00e4pp. <\/span>The EP-HGY250-V4-B addresses this directly through its 67.7 KW servo pump system<\/span><\/span>, which only draws electricity when kinematically required. This on-demand power management reduces energy consumption significantly compared to continuous-run hydraulic machines, offering a highly disruptive, cost-effective alternative to domestic German high-cavitation machinery.<\/span><\/p>\n

    Marknadsanalys i Brasilien och Latinamerika.<\/b> Brazilian manufacturing facilities frequently contend with high ambient humidity, elevated temperatures, and fluctuating electrical grids. The EP-HGY250-V4-B is built specifically for these exacting conditions. <\/span>Dess massiva massa p\u00e5 16 ton <\/span><\/span> absorbs mechanical shock, while the robust integrated temperature control box and heavy-duty YUKEN hydraulic valves maintain steady pressure and thermal stability, ensuring consistent optical clarity for dual-row PET packaging in tropical climates.<\/span><\/p>\n

    Marknadsanalys i Saudiarabien och Mellan\u00f6stern.<\/b> The Gulf region’s rapidly expanding hospitality and premium cosmetic sectors require high-volume production of small, luxurious bottles. <\/span>The EP-HGY250-V4-B utilizes advanced oil cooling circuits operating at 0.3-0.4 Mpa <\/span><\/span> to withstand high thermal degradation. <\/span>Maskinens formidabla kl\u00e4mkraft p\u00e5 300 kN vid injektion <\/span><\/span> easily processes the dense preforms required for high-cavity oud perfume vials and travel amenities.<\/span><\/p>\n

    Rysslands marknadsanalys.<\/b> Driven by a strategic shift toward localized production, Russian factories require highly dependable, restriction-free technology to replace sanctioned Western supply chains. EVER-POWER guarantees complete supply chain security. <\/span>The EP-HGY250-V4-B is an incredibly durable, 16-ton workhorse <\/span><\/span> that empowers Russian pharmaceutical and cosmetic manufacturers to scale domestic production rapidly with high-cavitation molds, fully supported by our comprehensive remote engineering team.<\/span><\/p>\n

    Marknadsanalys i Thailand och Sydostasien.<\/b> Thailand dominates the global market for OEM spa, cosmetic, and luxury hotel amenity packaging. This highly specialized sector demands massive volumes of small, complex, asymmetrical bottle designs. The EP-HGY250-V4-B\u2019s double-row setup combined with the second temperature conditioning station applies exact differential heating, ensuring perfect material distribution across 16 or 24 cavities simultaneously, elevating the output of Southeast Asian export goods.<\/p>\n

    Australiens marknadsanalys.<\/b> With exceptionally high labor rates, Australian packaging plants prioritize maximum automation, maximum output per cycle, and minimum human intervention. The EP-HGY250-V4-B features an automated take-out stroke that drops dozens of finished bottles directly onto downstream robotic conveyor systems per cycle. <\/span>Det mycket intuitiva Inovance\/MIRLE PLC-gr\u00e4nssnittet <\/span><\/span> allows a single Australian operator to manage massive throughput safely and efficiently.<\/span><\/p>\n

    Sydafrikansk marknadsanalys.<\/b> As a primary manufacturing hub for the African continent, South African investors require high-yield machinery capable of saturating the regional market quickly. The EP-HGY250-V4-B’s double-row architecture allows facilities in Johannesburg to flood the market with pharmaceutical vials or small beverage bottles at unprecedented speeds. This unmatched high-cavitation efficiency guarantees a rapid return on investment.<\/p>\n

    Omfattande applikationsscenarier<\/strong><\/h2>\n

    \"EP-HGY250-V4-B<\/h2>\n

    High-Volume Hotel Amenity Bottles.<\/b> The hospitality industry consumes tens of millions of 30 ml to 50 ml shampoo and lotion bottles annually. The EP-HGY250-V4-B’s double-row configuration is perfectly optimized for this application. By running high-cavitation molds (e.g., 16 or 24 cavities), manufacturers can produce thousands of flawless, crystal-clear PETG amenity bottles per hour. <\/span>The 300 KN clamping force <\/span><\/span> ensures the tiny neck threads are molded perfectly across the entire dual-row span.<\/span><\/p>\n

    Sterila farmaceutiska injektionsflaskor och \u00f6gondroppar.<\/b> Medical syrups, eye drop vials (15 ml – 30 ml), and pill containers demand massive production volumes alongside absolute barrier integrity. <\/span>Injektionskl\u00e4mkraften p\u00e5 300 KN <\/span><\/span> creates perfectly sealed, leak-proof screw threads on every vial in the double-row mold. The one-step, closed-loop sterile process prevents atmospheric contamination, fully complying with global pharmacopeia high-volume packaging standards.<\/span><\/p>\n

    Single-Serve Premium Beverages and Spirits.<\/b> The market for 50 ml “miniature” spirit bottles and single-serve premium juices requires rapid, high-yield manufacturing. <\/span>With a theoretical injection volume up to 480 cm3<\/span><\/span>, the machine easily injects the plastic volume needed to fill high-cavitation double-row molds. The biaxial stretching process realigns the PET polymer chains, ensuring the small containers withstand stacking and transit pressures.<\/span><\/p>\n

    Travel-Sized Luxury Cosmetic Jars.<\/b> Premium face creams often come in 15 ml to 50 ml travel sizes that must mimic the heavy weight and premium feel of glass. The EP-HGY250-V4-B utilizes its 4-station process to precisely condition the preform temperature across all cavities in the double row. This enables the simultaneous blowing of dozens of ultra-thick PETG bases, maintaining premium brand aesthetics at massive industrial scales.<\/p>\n

    BPA-Free Infant Care Products (Tritan\/PP).<\/b> Small nursing bottles and pacifier covers must be strictly BPA-free and highly durable. Materials like Tritan and PP have very narrow processing temperature windows. <\/span>The advanced MIRLE\/Inovance PLC control system <\/span><\/span>och 15 kW nano-fj\u00e4rrinfrar\u00f6da v\u00e4rmeringarna <\/span><\/span> maintain exact barrel temperatures, ensuring uniform melt viscosity to fill double-row molds without polymer degradation or yellowing.<\/span><\/p>\n

    Essential Oils and Chemical Vials.<\/b> Small bottles utilized for aggressive cleaning agents, agrochemicals, and essential oils require extreme structural rigidity and stress-crack resistance. <\/span>The EP-HGY250-V4-B perfectly aligns the molecular structure during the 250 KN stretch-blow phase<\/span><\/span>, significantly increasing the chemical resistance of the container walls across the entire dual-cavity batch.<\/span><\/p>\n

    Kunskap<\/strong><\/h2>\n

    What is the Advantage of the Double-Row “-B” Configuration?<\/b><\/p>\n

    The “B” variant signifies a Double-Row (Dual-Cavity) layout. Standard machines feature a single line of mold cavities. The EP-HGY250-V4-B is engineered with a wider clamping area and modified injection manifolds to support two parallel rows of cavities. For small to medium bottles, this effectively doubles the production output per cycle, drastically reducing the cost per unit without increasing the machine’s footprint significantly.<\/p>\n

    Why is the 300 KN Injection Clamping Force Critical for Dual-Rows?<\/b> When injecting molten plastic into a double-row mold, the internal pressure is distributed over a much larger surface area. <\/span>En massiv kl\u00e4mkraft p\u00e5 300 kN <\/span><\/span> ensures that the heavy steel mold halves remain locked absolutely tight against this expansive pressure. This prevents the mold from “breathing” at the edges, ensuring that the bottle neck threads on the outermost cavities are just as perfectly formed and flash-free as those in the center.<\/span><\/p>\n

    Hur maximerar tri-servo-pumpsystemet avkastningen p\u00e5 investeringen?<\/b> Traditional variable displacement hydraulic pumps run continuously, constantly consuming electricity. <\/span>The EP-HGY250-V4-B utilizes a sophisticated 67.7 KW tri-servo pump system <\/span><\/span> that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, and slows to near-zero during the cooling phases. This highly intelligent power management slashes electricity usage by up to 40 percent, saving packaging facilities tens of thousands of USD annually.<\/span><\/p>\n

    Who Should Invest in the EP-HGY250-V4-B?<\/b><\/p>\n

    Large-scale enterprise packaging manufacturers supplying the hotel amenity, pharmaceutical, and travel-sized cosmetic industries are the ideal operators. Specifically, companies struggling to meet high-volume demands with standard single-row machines should invest in the EP-HGY250-V4-B. It allows them to double their throughput and completely dominate high-volume, low-margin product sectors.<\/p>\n

    Where Should the Cooling Systems be Calibrated for High-Cavitation Output?<\/b> Double-row molds generate significantly more heat due to the increased plastic volume per cycle. Operators must carefully monitor two distinct industrial cooling circuits. <\/span>Kylvattentrycket f\u00f6r den prim\u00e4ra maskinens kylform m\u00e5ste h\u00e5llas strikt mellan 0,4 och 0,6 MPa. <\/span><\/span> to ensure rapid, uniform plastic solidification across all cavities. <\/span>Samtidigt m\u00e5ste hydrauloljekylarens vattentryck bibeh\u00e5llas vid 0,3 till 0,4 MPa. <\/span><\/span> to prevent fluid degradation.<\/span><\/p>\n

    N\u00e4r ska nano-fj\u00e4rrinfrar\u00f6da v\u00e4rmeringarna inspekteras?<\/b> <\/span>15 kW nano-fj\u00e4rrinfrar\u00f6da v\u00e4rmeringar <\/span><\/span> on the injection barrel are engineered for extreme durability and superior thermal efficiency. Under normal 24\/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic heater bands. Routine thermal imaging checks should be conducted semi-annually to ensure even heat distribution. Replacement is typically only required every 3 to 5 years, minimizing downtime.<\/span><\/p>\n

    Kvalitetsinspektion och fabrikens styrkor<\/strong><\/h2>\n

    Utt\u00f6mmande arbetsfl\u00f6den f\u00f6r kvalitetskontroll med 100 punkter.<\/b> Every EP-HGY250-V4-B machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. <\/span>This includes a 72-hour continuous high-pressure test verifying the integrity of the American Parker valves and the 300 KN injection clamping mechanism <\/span><\/span> across a simulated double-row span. <\/span>We utilize digital laser alignment to ensure that the massive 16-ton frame <\/span><\/span> operates with absolute micro-millimeter precision.<\/span><\/p>\n

    EVER-POWERs o\u00f6vertr\u00e4ffade tillverkningsf\u00f6rm\u00e5ga.<\/b> Som en ledande tillverkare av br\u00e4nslek\u00e4llor \u00f6verbryggar EVER-POWER klyftan mellan premium, kraftig ingenj\u00f6rskonst och o\u00f6vertr\u00e4ffad kostnadseffektivitet. <\/span>We utilize the exact same tier-one components (Inovance PLCs, YUKEN hydraulics, Parker valves) <\/span><\/span> as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the 16-ton EP-HGY250-V4-B at a fraction of the cost, making extreme high-cavitation production accessible globally.<\/span><\/p>\n

    Omfattande global eftermarknads- och digital support.<\/b> Our commitment to our international clients extends far beyond the point of sale. We provide 24\/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your high-volume production lines never experience prolonged halts.<\/p>\n

    Autentiska kundomd\u00f6men<\/strong><\/h2>\n

    Testimonial 1: Dominating the Hotel Amenity Market in the USA<\/b><\/p>\n

    “We manufacture hotel amenity bottles in Nevada. We couldn’t keep up with demand using standard single-row machines. Upgrading to the EVER-POWER EP-HGY250-V4-B double-row machine changed everything. Our output doubled overnight without needing to expand our factory floor. The 300 KN clamping force ensures every single 30ml bottle has perfect threads. The capital ROI was achieved in under 14 months.” – Michael H., teknisk chef, USA.<\/i><\/p>\n

    Testimonial 2: High-Yield Cosmetics in Thailand<\/b><\/p>\n

    “Our high-end spa clients require massive volumes of small, complex lotion bottles. The dedicated temperature regulation station on the EP-HGY250-V4-B ensures that even in a 16-cavity double-row setup, every single bottle receives perfect thermal conditioning. We have zero thin corners. The 16-ton machine is incredibly stable, and the Inovance PLC makes managing high-cavitation runs very easy.” – Siri W., fabrikschef, Thailand.<\/i><\/p>\n

    Referens 3: Tung l\u00e4kemedelsproduktion i Ryssland<\/b><\/p>\n

    “Operating our facility in Moscow, we needed to rapidly scale our production of 15ml eye-drop vials independent of Western supply chains. The 16-ton EP-HGY250-V4-B double-row ISBM is an absolute high-yield workhorse. The 300 KN clamping force ensures our medical vials are absolutely leak-proof across the entire mold. EVER-POWER\u2019s remote support has been exceptional.” – Ivan K., verksamhetschef, Ryssland.<\/i><\/p>\n

    Testimonial 4: Slashing Per-Unit Energy Costs in Germany<\/b><\/p>\n

    “With European energy prices at historic highs, we had to maximize our output-to-energy ratio. The EP-HGY250-V4-B allows us to produce double the bottles per cycle, while the 67.7 KW tri-servo pump system keeps our power draw extremely low. We achieved CE-compliant safety and incredible energy savings, making us highly competitive in the European travel-size cosmetic market.” – Lars M., produktionschef, Tyskland.<\/i><\/p>\n

    Referens 5: Ultimat skalbarhet av produktion i Sydafrika<\/b><\/p>\n

    “We supply pharmaceutical vials for the entire African continent from our Cape Town plant. The sheer volume capacity of the EP-HGY250-V4-B double-row configuration gives us incredible production dominance. We can run massive 480 cubic centimeter injection volumes seamlessly to fill dual-row molds. The machine is incredibly cost-effective, allowing us to outbid all competitors.” – David B., VD, Sydafrika.<\/i><\/p>\n

    Installations- och installationsguide (kompatibel med HowTo-scheman)<\/strong><\/h2>\n

    \"EP-HGY250-V4-B<\/h2>\n

    Steg 1: Uppackning och strukturell positionering.<\/span><\/b> The EP-HGY250-V4-B is a heavy-duty asset weighing 16 Tons<\/span><\/span>Se till att fabriksgolvet \u00e4r kraftigt f\u00f6rst\u00e4rkt. <\/span>Utilize a certified industrial gantry crane to lift and position the 5200 mm x 2500 mm x 3800 mm unit<\/span><\/span>Placera maskinen p\u00e5 kraftiga vibrationsd\u00e4mpande nivelleringsf\u00e4sten och anv\u00e4nd ett precisionslaservattenpass f\u00f6r att s\u00e4kerst\u00e4lla horisontell uppriktning. <\/span><\/p>\n

    Steg 2: Anslutning av industriella eln\u00e4t.<\/span><\/b> Wire the 370-400V <\/span><\/span> main 3-phase power supply to the machine’s primary electrical cabinet. <\/span>Anslut h\u00f6gtrycksluftkompressorns ledningar och kontrollera ett konstant bl\u00e5slufttryck p\u00e5 2,0\u20133,5 MPa.<\/span><\/span>. <\/span>Attach the industrial chiller water lines, ensuring 0.4-0.6 Mpa for high-cavitation mold cooling and 0.3-0.4 Mpa for the hydraulic oil cooler<\/span><\/span>. <\/span><\/p>\n

    Step 3: Dual-Row Tooling and Mold Installation.<\/b> Carefully install the double-row injection mold, the temperature conditioning pot, the blow mold, and the high-capacity take-out tooling. <\/span>Anv\u00e4nd den manuella mikrojogfunktionen p\u00e5 Inovance PLC-peksk\u00e4rmen <\/span><\/span> to slowly lower the upper stroke, verifying that all guide pins across the wide span align perfectly. <\/span><\/p>\n

    Steg 4: Termisk kalibrering.<\/span><\/b> Sl\u00e5 p\u00e5 15 kW nano-infrar\u00f6da v\u00e4rmare<\/span><\/span>. Input the specific melting temperatures required for your resin into the PLC. Allow the integrated temperature control system to stabilize the massive hot runner manifold for at least 60 minutes to ensure a uniform melt viscosity across all dual-row nozzles prior to injection. <\/span><\/p>\n

    Steg 5: Torrk\u00f6rning av produktionen och processjustering.<\/span><\/b> Utf\u00f6r en mekanisk torrk\u00f6rning utan material f\u00f6r att verifiera synkroniseringen av 67,7 kW tri-servo pumpsystemet<\/span><\/span>. Once smooth operation is confirmed, introduce the raw plastic resin. Fine-tune the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies across the 16 or 24 cavities before initiating automated mass production.<\/span><\/p>\n

    Vanliga fr\u00e5gor (FAQ)<\/strong><\/h2>\n

    1. What does “Double-Row” or “-B” mean for this ISBM machine?<\/b> <\/span>The “B” variant indicates a Double-Row (Dual-Cavity) structural layout<\/span><\/span>. Instead of a single line of mold cavities, the machine is engineered to support two parallel rows. For small to medium bottles, this effectively doubles the production output per cycle compared to standard single-row machines.<\/span><\/p>\n

    2. Why is the 300 KN Injection Clamping Force necessary?<\/b> Injecting plastic into a double-row mold creates immense internal pressure over a wide surface area. <\/span>En massiv kl\u00e4mkraft p\u00e5 300 kN <\/span><\/span> s\u00e4kerst\u00e4ller att de tunga st\u00e5lformhalvorna f\u00f6rblir t\u00e4tt l\u00e5sta, vilket helt f\u00f6rhindrar plastl\u00e4ckage (flashing) och s\u00e4kerst\u00e4ller perfekt formade g\u00e4ngor p\u00e5 varje flaska.<\/span><\/p>\n

    3. What is the maximum theoretical injection volume of the EP-HGY250-V4-B?<\/b> <\/span>Depending on the chosen screw diameter (ranging from 50 mm to 60 mm), the machine can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters<\/span><\/span>, providing the high plastic volume required to fill high-cavitation double-row molds.<\/span><\/p>\n

    4. What type of cooling system is required for high-cavitation operation?<\/b> <\/span>Due to the increased plastic volume per cycle, the machine requires a robust external industrial water chiller capable of providing cooling water at a steady pressure of 0.4 to 0.6 Mpa for the molds, and a separate line for the hydraulic oil cooler maintained at 0.3 to 0.4 Mpa<\/span><\/span>.<\/span><\/p>\n

    5. Vad \u00e4r maskinens totala effektbehov?<\/b> <\/span>The machine has a total power requirement of 82.7 KW, which is distributed between the highly efficient 67.7 KW tri-servo motor system and the 15 KW nano-far-infrared heating system<\/span><\/span>.<\/span><\/p>\n

    6. Kan den h\u00e4r maskinen bearbeta premium PETG-material?<\/b> <\/span>Yes, the EP-HGY250-V4-B is highly optimized for processing PET, PETG, PC, and Tritan materials<\/span><\/span>, making it the ideal technological platform for producing high-transparency, premium cosmetic and hotel amenity packaging.<\/span><\/p>\n

    7. Vilka \u00e4r maskinens fysiska m\u00e5tt och vikt?<\/b> <\/span>The EP-HGY250-V4-B is a heavy-duty industrial asset, weighing 16 Tons <\/span><\/span>with overall physical dimensions of 5200 mm in length, 2500 mm in width, and 3800 mm in height<\/span><\/span>.<\/span><\/p>\n

    8. Why should I choose a 4-station machine for high-cavitation production?<\/b><\/p>\n

    A 4-station machine incorporates a dedicated temperature conditioning station. When running double-row molds, this step is absolutely essential to ensure that every single preform, whether in the center or on the edge of the mold, receives precise thermal conditioning for uniform blowing.<\/p>\n

    9. Are the pneumatic and hydraulic components internationally sourced?<\/b> <\/span>Yes, we utilize globally recognized components including American Parker high-pressure valves, Taiwan YUKEN hydraulic control valves, and Japanese NSK lead screws to ensure extreme reliability and easy maintenance<\/span><\/span>.<\/span><\/p>\n

    10. Erbjuder ni installationsutbildning f\u00f6r v\u00e5ra operat\u00f6rer?<\/b><\/p>\n

    Absolut. Vi tillhandah\u00e5ller omfattande digitala manualer, elscheman, videohandledningar och erbjuder global utskick av v\u00e5ra seniora ingenj\u00f6rer direkt till er anl\u00e4ggning f\u00f6r fullst\u00e4ndig drifts\u00e4ttning p\u00e5 plats och praktisk operat\u00f6rsutbildning.<\/p>\n

    F\u00f6rslag p\u00e5 multimodala placeringar<\/strong><\/h2>\n