{"id":586,"date":"2026-03-04T02:19:04","date_gmt":"2026-03-04T02:19:04","guid":{"rendered":"https:\/\/isbmmolding.com\/?post_type=product&p=586"},"modified":"2026-03-06T07:56:27","modified_gmt":"2026-03-06T07:56:27","slug":"ep-hgy200-v4-b-4-station-injection-stretch-blow-moulding-machine","status":"publish","type":"product","link":"https:\/\/isbmmolding.com\/sv\/produkt\/ep-hgy200-v4-b-4-station-injection-stretch-blow-moulding-machine\/","title":{"rendered":"EP-HGY200-V4-B 4-stationers formsprutnings- och str\u00e4ckbl\u00e5sningsmaskin"},"content":{"rendered":"

EP-HGY200-V4-B 4-stationers formsprutnings- och str\u00e4ckbl\u00e5sningsmaskin<\/strong><\/h1>\n

\"EP-HGY200-V4-B<\/h2>\n

The EP-HGY200-V4-B redefines high-end 4-station injection stretch blow moulding (ISBM) by offering unparalleled cross-platform compatibility. <\/span>Uniquely structured to serve as a flawless, plug-and-play replacement for Japanese Aoki 250 series machines <\/span><\/span>, it integrates three sets of highly efficient servo pump systems <\/span><\/span> that balance raw mechanical power with precise digital control. The independent temperature conditioning station grants complete authority over preform thermal distribution, making it the definitive solution for manufacturing highly contoured cosmetic jars, heavy-based perfume bottles, and premium pharmaceutical containers. Global manufacturers can now achieve Tier-1 optical clarity and precision at a fraction of traditional upgrade costs.<\/span><\/p>\n

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  • \n

    Aoki 250 Series Compatibility:<\/span><\/b> Architecturally engineered to be 100 percent compatible with Japanese Aoki 250 series molds<\/span><\/span>, providing global factories with a seamless, zero-modification equipment transition path.<\/span><\/p>\n<\/li>\n

  • \n

    Massiv kl\u00e4mkraft:<\/span><\/b> Delivers an industry-leading 300 KN injection clamping force <\/span><\/span>and a 250 KN blowing clamping force<\/span><\/span>, ensuring zero mold deflection during high-pressure injection cycles.<\/span><\/p>\n<\/li>\n

  • \n

    Tri-servo-pumpeffektivitet:<\/span><\/b> Utilizes three sets of advanced servo pump systems driven by a 49.2 KW motor<\/span><\/span>, dramatically reducing continuous energy draw and cutting electrical operating costs.<\/span><\/p>\n<\/li>\n

  • \n

    Kraftig konstruktion:<\/span><\/b> Features a robust 13-ton steel chassis <\/span><\/span>measuring 4800 mm x 2000 mm x 3800 mm<\/span><\/span>, guaranteeing extreme vibration dampening for continuous 24\/7 operations.<\/span><\/p>\n<\/li>\n

  • \n

    Versatile Injection Capacity:<\/span><\/b> Accommodates screw diameters from 40 mm to 60 mm <\/span><\/span>, enabling a theoretical injection volume up to 480 cubic centimeters <\/span><\/span> for heavy preform processing.<\/span><\/p>\n<\/li>\n<\/ul>\n

    \"EP-HGY200-V4-B<\/h2>\n

    V\u00e4rdeerbjudande<\/strong><\/h2>\n

    Unrivaled Mastery over Complex Geometries.<\/b> The 4-station architecture introduces a dedicated preform temperature conditioning phase before the stretching process. This critical thermal manipulation allows operators to apply differential heating profiles to the preform, ensuring that molten plastic flows evenly into the sharp corners of square, oval, or flat bottles. The EP-HGY200-V4-B entirely eliminates the material thinning and weak-point issues associated with traditional 3-station machines, guaranteeing a premium, glass-like finish for luxury packaging.<\/p>\n

    Strategisk kapitalkostnadsreduktion via s\u00f6ml\u00f6s integration.<\/span><\/b> Designed with international operational compatibility at its core, the EP-HGY200-V4-B serves as a flawless replacement for Aoki 250 series machines<\/span><\/span>F\u00f6rpackningstillverkare befrias helt fr\u00e5n den ekonomiska b\u00f6rdan av att k\u00f6pa nya, patentskyddade verktyg. Genom att \u00f6verf\u00f6ra befintliga japanska formar direkt till EVER-POWER-ekosystemet kan anl\u00e4ggningar omedelbart uppgradera sina produktionshastigheter och energieffektivitet samtidigt som de sparar hundratusentals USD i kapital f\u00f6r omverktyg.<\/span><\/p>\n

    Obeveklig mekanisk stabilitet f\u00f6r h\u00f6gavkastande produktion.<\/b> At the heart of the EP-HGY200-V4-B is a 13-ton heavily reinforced chassis paired with top-tier hydraulic and pneumatic components. <\/span>By utilizing American Parker high-pressure valves and a 300 KN injection clamping system<\/span><\/span>, the machine effortlessly contains the extreme pressures required to inject large volumes of molten PET. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads and zero visible parting lines.<\/span><\/p>\n

    Tabell \u00f6ver tekniska specifikationer (universellt tekniskt specifikationsformat)<\/strong><\/h2>\n

    \"highlighting<\/h2>\n

    Note: Parameters are based on verified engineering blueprints for the EP-HGY200-V4-B model, providing critical data for enterprise procurement and engineering teams.<\/i><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Specifikationsartikel<\/strong><\/td>\nTekniska parametrar\/komponentdetaljer<\/strong><\/td>\n<\/tr>\n<\/thead>\n
    Materialkompatibilitet<\/b><\/span><\/td>\n\n

    PET, PETG, PC, Tritan, PP <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Skruvdiameteralternativ<\/b><\/span><\/td>\n\n

    40 mm \/ 50 mm \/ 55 mm \/ 60 mm <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Teoretisk injektionsvolym<\/b><\/span><\/td>\n\n

    188 cm3 to 480 cm3 <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Skruvens rotationshastighet (RPM)<\/b><\/span><\/td>\n\n

    150 to 270 r\/min <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Injektionskl\u00e4mkraft<\/b><\/span><\/td>\n\n

    300 kn <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Bl\u00e5sande kl\u00e4mkraft<\/b><\/span><\/td>\n\n

    250 KN (Single Side) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Motorkraft (Tri-Servo-system)<\/b><\/span><\/td>\n\n

    49.2 KW <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    V\u00e4rmekraft<\/b><\/span><\/td>\n\n

    15 kW (nano-fj\u00e4rrinfrar\u00f6d) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Bl\u00e5slufttryck<\/b><\/span><\/td>\n\n

    2,0\u20133,5 MPa <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Kylvattentryck<\/b><\/span><\/td>\n\n

    0,4\u20130,6 MPa <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Oljekylarens vattentryck<\/b><\/span><\/td>\n\n

    0,3\u20130,4 MPa <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Styrsystem \/ PLC<\/b><\/span><\/td>\n\n

    Inovance \/ MIRLE PLC <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    H\u00f6gtrycksventil<\/b><\/span><\/td>\n\n

    Parker (USA) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Hydraulisk styrventil<\/b><\/span><\/td>\n\n

    YUKEN (Taiwan) <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Maskinm\u00e5tt (L*B*H)<\/b><\/span><\/td>\n\n

    4800 mm x 2000 mm x 3800 mm <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Maskinvikt<\/b><\/span><\/td>\n\n

    13 Tons <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n

    Maximal flaskvolym<\/b><\/span><\/td>\n\n

    2500 ml <\/span><\/span><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Kompatibilitets- och ers\u00e4ttningstabell<\/strong><\/h2>\n

    EVER-POWER ISBM-l\u00f6sningar \u00e4r konstruerade f\u00f6r att st\u00f6ra monopolet hos dyra v\u00e4sterl\u00e4ndska och japanska propriet\u00e4ra tillverkningsekosystem.<\/p>\n\n\n\n\n\n\n\n
    Target Replacement M\u00e4rke\/Serie<\/strong><\/td>\nEVER-POWER-ekvivalent<\/strong><\/td>\nKompatibilitet och matchningsdetaljer<\/strong><\/td>\n<\/tr>\n<\/thead>\n
    Ers\u00e4ttning f\u00f6r Aoki 250-serien<\/b><\/span><\/td>\nEP-HGY200-V4-B<\/span><\/td>\n\n

    100 percent compatible with Japanese Aoki 250 series molds<\/span><\/span>Avst\u00e5nd mellan dragst\u00e4nger, slagl\u00e4ngdsm\u00e5tt och monteringsplattor matchar perfekt traditionella japanska parametrar.<\/span><\/p>\n<\/td>\n<\/tr>\n

    Replacement for ASB Mid-Tonnage<\/b><\/span><\/td>\nEVER-POWER V4-serien<\/span><\/td>\nCustom injection nozzle alignments and flange interfaces can be adapted to support standard ASB mold bases, ensuring rapid production transitions.<\/span><\/td>\n<\/tr>\n
    Europeiska 4-stations ISBM:er<\/b><\/span><\/td>\nEP-HGY200-V4-B<\/span><\/td>\n\n

    Outperforms legacy European models with a 49.2 KW tri-servo pump system<\/span><\/span>, vilket ger \u00f6verl\u00e4gsen genomstr\u00f6mning med drastiskt l\u00e4gre elf\u00f6rbrukning.<\/span><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Anpassning av branschstandarder (ISO\/DIN)<\/strong><\/h2>\n

    ISO 9001 och ISO 14001 kvalitetsledning.<\/b> The EP-HGY200-V4-B is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. <\/span>The 13-ton heavy-duty frame <\/span><\/span> undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity in high-stress, 24\/7 manufacturing environments.<\/span><\/p>\n

    Global komponentstandardisering (DIN\/JIS).<\/b> F\u00f6r att s\u00e4kerst\u00e4lla global underh\u00e5llbarhet anv\u00e4nder EVER-POWER internationellt standardiserade komponenter. <\/span>Hydrauliska tryckreglerventiler fr\u00e5n YUKEN <\/span><\/span>och de h\u00f6gtryckspneumatiska systemen fr\u00e5n amerikanska Parker <\/span><\/span> f\u00f6ljer strikt ISO-standarder f\u00f6r fluidkraft. Dessutom s\u00e4kerst\u00e4ller integrationen av japanska NSK-ledskruvar JIS-kompatibel mikroprecision, vilket g\u00f6r det enkelt att hitta reservdelar globalt.<\/span><\/p>\n

    Omfattande applikationsscenarier<\/strong><\/h2>\n

    \"EP-HGY200-V4-B<\/h2>\n

    Lyxiga kosmetikaburkar med kraftiga v\u00e4ggar.<\/b> The prestige cosmetic market requires packaging that mimics the heavy weight, absolute transparency, and premium feel of glass, without the associated fragility and shipping costs. The EP-HGY200-V4-B utilizes its 4-station process to precisely condition the preform temperature, enabling the blowing of ultra-thick PETG bases. <\/span>Injektionskl\u00e4mkraften p\u00e5 300 KN <\/span><\/span> s\u00e4kerst\u00e4ller att burkens halsg\u00e4ngor \u00e4r perfekt gjutna f\u00f6r att rymma lyxiga luftt\u00e4ta f\u00f6rslutningar.<\/span><\/p>\n

    Asymmetriska och ovala hygienflaskor.<\/b> Standard cylindrical bottles are relatively simple to produce, but flat, oval, or sharply contoured shampoo and lotion bottles often suffer from uneven wall thickness at the edges. The dedicated thermal regulation station of the EP-HGY200-V4-B applies differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the complex corners of the mold, passing the rigorous drop-impact tests required by global FMCG brands.<\/p>\n

    Sterila farmaceutiska och medicinska beh\u00e5llare.<\/b> Medical syrups, eye drop vials, and pill containers demand absolute barrier integrity to protect sensitive contents from moisture and oxidation. <\/span>Injektionskl\u00e4mkraften p\u00e5 300 KN <\/span><\/span> skapar perfekt t\u00e4tade, l\u00e4ckages\u00e4kra skruvg\u00e4ngor p\u00e5 flaskhalsen. Den sterila processen i ett steg med sluten slinga f\u00f6rhindrar luftf\u00f6rorening mellan injektions- och bl\u00e5sningsfaserna och uppfyller helt globala farmakop\u00e9standarder f\u00f6r f\u00f6rpackning.<\/span><\/p>\n

    Premium Food and Spice Jars.<\/b> Wide-mouth jars for peanut butter, gourmet spices, and honey require substantial wall thickness to prevent oxygen ingress and maintain structural integrity during stacking. <\/span>Med en maximal teoretisk injektionsvolym p\u00e5 480 cm3<\/span><\/span>, the EP-HGY200-V4-B effortlessly injects the massive preforms needed for heavy food jars. The biaxial stretching process realigns the PET polymer chains, drastically enhancing the container’s tensile strength and barrier properties.<\/span><\/p>\n

    BPA-fria amningsflaskor f\u00f6r sp\u00e4dbarn (Tritan\/PP).<\/b> Produkter avsedda f\u00f6r sp\u00e4dbarn m\u00e5ste vara strikt BPA-fria och mycket h\u00e5llbara. Material som tritan och polypropylen (PP) har mycket sn\u00e4va bearbetningstemperaturf\u00f6nster. <\/span>The advanced MIRLE\/Inovance PLC control system <\/span><\/span>och 15 kW nano-fj\u00e4rrinfrar\u00f6da v\u00e4rmeringarna <\/span><\/span> maintain exact barrel temperatures, preventing polymer degradation or yellowing, and yielding biologically safe, crystal-clear, shatterproof baby bottles.<\/span><\/p>\n

    F\u00f6rpackningar f\u00f6r jordbrukskemikalier och hush\u00e5llstv\u00e4ttmedel.<\/b> Bottles utilized for aggressive cleaning agents, pesticides, and essential oils require extreme structural rigidity and stress-crack resistance. <\/span>The EP-HGY200-V4-B perfectly aligns the molecular structure during the 250 KN stretch-blow phase<\/span><\/span>vilket avsev\u00e4rt \u00f6kar f\u00f6rpackningens v\u00e4ggars kemiska resistens. Detta garanterar att starka l\u00f6sningsmedel inte bryter ner f\u00f6rpackningen under en l\u00e4ngre h\u00e5llbarhet.<\/span><\/p>\n

    Kunskap<\/strong><\/h2>\n

    What is the Advantage of the “-B” Variant over the Standard V4?<\/b> <\/span>The EP-HGY200-V4-B variant is specifically engineered with bespoke tie-bar spacing, stroke adjustments, and mounting plate configurations that render it 100 percent compatible with Japanese Aoki 250 series molds<\/span><\/span>. This specific engineering allows manufacturers to migrate their existing Aoki tooling directly into our machine without structural modifications, saving massive amounts of capital.<\/span><\/p>\n

    Varf\u00f6r \u00e4r kl\u00e4mkraften vid injektion p\u00e5 300 kN kritisk?<\/b> Injektionssteget inneb\u00e4r att sm\u00e4lt plast under enorma tryck tvingas in i formen f\u00f6r att bilda f\u00f6rformskroppen och de invecklade flaskg\u00e4ngorna. <\/span>En massiv kl\u00e4mkraft p\u00e5 300 kN <\/span><\/span> s\u00e4kerst\u00e4ller att de tunga st\u00e5lformhalvorna f\u00f6rblir helt t\u00e4tt l\u00e5sta mot detta intensiva inre tryck. Detta f\u00f6rhindrar att sm\u00e4lt plast l\u00e4cker ut ur skarvarna (flashing), vilket s\u00e4kerst\u00e4ller att flaskans halsg\u00e4ngor \u00e4r perfekt formade och helt l\u00e4ckages\u00e4kra.<\/span><\/p>\n

    Hur maximerar tri-servo-pumpsystemet avkastningen p\u00e5 investeringen?<\/b> Traditionella hydraulpumpar med variabelt slagvolym g\u00e5r kontinuerligt, f\u00f6rbrukar konstant elektricitet och genererar \u00f6verskottsv\u00e4rme. <\/span>The EP-HGY200-V4-B utilizes a sophisticated 49.2 KW tri-servo pump system <\/span><\/span> som arbetar enbart vid behov. Den levererar h\u00f6ga varvtal endast under de aktiva injicerings- och fastsp\u00e4nningsfaserna, vilket minskar elf\u00f6rbrukningen med upp till 40 procent och sparar f\u00f6rpackningsanl\u00e4ggningar tiotusentals USD \u00e5rligen i driftskostnader.<\/span><\/p>\n

    Who Should Invest in the EP-HGY200-V4-B?<\/b> Medium to large-scale enterprise packaging manufacturers supplying the premium cosmetics, pharmaceutical, and high-end food industries are the ideal operators. Specifically, companies currently running older, energy-inefficient Japanese Aoki machinery should invest in the EP-HGY200-V4-B. <\/span>Because it is fully compatible with Aoki 250 series molds<\/span><\/span>, kan dessa f\u00f6retag \u00e5teranv\u00e4nda sina befintliga verktyg samtidigt som de omedelbart uppgraderar sin produktionskapacitet.<\/span><\/p>\n

    Var b\u00f6r kylsystemen kalibreras f\u00f6r optimal effekt?<\/b> F\u00f6r att uppr\u00e4tth\u00e5lla kontinuerlig drift med h\u00f6g hastighet dygnet runt m\u00e5ste operat\u00f6rerna noggrant \u00f6vervaka tv\u00e5 distinkta industriella kylkretsar. <\/span>Kylvattentrycket f\u00f6r den prim\u00e4ra maskinens kylform m\u00e5ste h\u00e5llas strikt mellan 0,4 och 0,6 MPa. <\/span><\/span> f\u00f6r att s\u00e4kerst\u00e4lla snabb plastisk stelning. <\/span>Samtidigt m\u00e5ste hydrauloljekylarens vattentryck bibeh\u00e5llas vid 0,3 till 0,4 MPa. <\/span><\/span> f\u00f6r att f\u00f6rhindra v\u00e4tskenedbrytning och bibeh\u00e5lla hydrauloljans viskositet.<\/span><\/p>\n

    N\u00e4r ska nano-fj\u00e4rrinfrar\u00f6da v\u00e4rmeringarna inspekteras?<\/b> <\/span>15 kW nano-fj\u00e4rrinfrar\u00f6da v\u00e4rmeringar <\/span><\/span> p\u00e5 insprutningsr\u00f6ret \u00e4r konstruerade f\u00f6r extrem h\u00e5llbarhet och \u00f6verl\u00e4gsen termisk effektivitet. Under normala driftsf\u00f6rh\u00e5llanden dygnet runt har de en betydligt l\u00e4ngre livsl\u00e4ngd \u00e4n traditionella keramiska v\u00e4rmeband. Rutinm\u00e4ssiga v\u00e4rmekameror b\u00f6r utf\u00f6ras halv\u00e5rsvis f\u00f6r att s\u00e4kerst\u00e4lla j\u00e4mn v\u00e4rmef\u00f6rdelning. Byte kr\u00e4vs vanligtvis bara vart 3:e till 5:e \u00e5r, vilket drastiskt minimerar underh\u00e5llstiden.<\/span><\/p>\n

    Kvalitetsinspektion och fabrikens styrkor<\/strong><\/h2>\n

    \"Four-panel<\/h2>\n

    Utt\u00f6mmande arbetsfl\u00f6den f\u00f6r kvalitetskontroll med 100 punkter.<\/b> Every EP-HGY200-V4-B machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. <\/span>Detta inkluderar ett 72-timmars kontinuerligt h\u00f6gtryckstest som verifierar integriteten hos American Parker-ventilerna. <\/span><\/span>och 300 KN injektionskl\u00e4mmekanismen<\/span><\/span>. <\/span>We utilize digital laser alignment to ensure that the 600 mm upper mold stroke and the 350 mm lower mold stroke <\/span><\/span> arbeta med absolut mikromillimeterprecision.<\/span><\/p>\n

    EVER-POWERs o\u00f6vertr\u00e4ffade tillverkningsf\u00f6rm\u00e5ga.<\/b> Som en ledande tillverkare av br\u00e4nslek\u00e4llor \u00f6verbryggar EVER-POWER klyftan mellan premium, kraftig ingenj\u00f6rskonst och o\u00f6vertr\u00e4ffad kostnadseffektivitet. <\/span>We utilize the exact same tier-one components (Inovance PLCs, YUKEN hydraulics, Parker valves) <\/span><\/span> as top-tier Western brands. <\/span>However, our vertically integrated manufacturing processes allow us to offer the 13-ton EP-HGY200-V4-B <\/span><\/span> till en br\u00e5kdel av kostnaden.<\/span><\/p>\n

    Omfattande global eftermarknads- och digital support.<\/b> V\u00e5rt engagemang f\u00f6r v\u00e5ra internationella kunder str\u00e4cker sig l\u00e5ngt bortom f\u00f6rs\u00e4ljningsst\u00e4llet. Vi erbjuder teknisk fj\u00e4rrsupport dygnet runt och skickar snabbt ut seniora ingenj\u00f6rer globalt f\u00f6r drifts\u00e4ttning och utbildning p\u00e5 plats. Vi garanterar snabb leverans av reservdelar och utnyttjar v\u00e5r omfattande leveranskedja f\u00f6r att s\u00e4kerst\u00e4lla att era produktionslinjer aldrig upplever l\u00e4ngre stopp, vilket maximerar er drifttid.<\/p>\n

    Autentiska kundomd\u00f6men<\/strong><\/h2>\n

    Referens 1: Felfri m\u00f6gel\u00f6verg\u00e5ng i USA<\/b><\/p>\n

    “We manufacture premium cosmetic packaging in New Jersey and operate a large fleet of aging Japanese ISBMs. We partnered with EVER-POWER because the EP-HGY200-V4-B was a direct replacement for our Aoki 250 series molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect, thick-walled PETG jars on day one. The capital savings were immense, and the 300 KN clamping force is incredibly stable.” – Michael H., teknisk chef, USA.<\/i><\/p>\n

    Referens 2: Att er\u00f6vra komplexa former i Thailand<\/b><\/p>\n

    “Our high-end spa clients demand highly contoured, asymmetrical lotion bottles. Our standard 3-station machines simply couldn’t distribute the plastic evenly into the oval edges. The dedicated temperature regulation station on the EP-HGY200-V4-B solved this completely. We now have perfect wall thickness control. The 13-ton machine is incredibly stable, and the Inovance PLC is very intuitive.” – Siri W., fabrikschef, Thailand.<\/i><\/p>\n

    Referens 3: Kraftig prestanda i Ryssland<\/b><\/p>\n

    “Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 13-ton EP-HGY200-V4-B is an absolute workhorse. We use it for high-volume pharmaceutical containers. The 300 KN clamping force ensures our bottle threads are medically precise and completely leak-proof. EVER-POWER\u2019s remote support has been exceptional.” – Ivan K., verksamhetschef, Ryssland.<\/i><\/p>\n

    Referens 4: S\u00e4nkta energikostnader i Tyskland<\/b><\/p>\n

    “With European energy prices at historic highs, we had to replace our continuous-run hydraulic blow moulders. The 49.2 KW tri-servo pump system on the EP-HGY200-V4-B reduced our power draw dramatically. Furthermore, the 15 KW nano-far-infrared heating rings heat the barrel much faster and retain heat far better. We achieved CE-compliant safety and incredible energy savings.” – Lars M., produktionschef, Tyskland.<\/i><\/p>\n

    Referens 5: Ultimat skalbarhet i Sydafrika<\/b><\/p>\n

    “We supply diverse packaging solutions for the food and beverage sector in Cape Town. The ability to switch between a 40 mm and 60 mm screw on the EP-HGY200-V4-B gives us incredible production flexibility. We can run maximum 2500 ml volume water bottles and seamlessly switch to wide-mouth spice jars. The machine is incredibly cost-effective, allowing us to outbid competitors.” – David B., VD, Sydafrika.<\/i><\/p>\n

    Installations- och installationsguide (kompatibel med HowTo-scheman)<\/strong><\/h2>\n

    \"EP-HGY200-V4-B<\/h2>\n

    Steg 1: Uppackning och strukturell positionering.<\/span><\/b> The EP-HGY200-V4-B is a heavy-duty asset weighing 13 Tons<\/span><\/span>Se till att fabriksgolvet \u00e4r kraftigt f\u00f6rst\u00e4rkt. <\/span>Utilize a certified industrial gantry crane to lift and position the 4800 mm x 2000 mm x 3800 mm unit<\/span><\/span>Placera maskinen p\u00e5 kraftiga vibrationsd\u00e4mpande nivelleringsf\u00e4sten och anv\u00e4nd ett precisionslaservattenpass f\u00f6r att s\u00e4kerst\u00e4lla horisontell uppriktning.
    \n<\/span>Steg 2: Anslutning av industriella eln\u00e4t.<\/span><\/b> Koppla in 370-400V huvudstr\u00f6mf\u00f6rs\u00f6rjningen p\u00e5 3-fas <\/span><\/span> till maskinens prim\u00e4ra elsk\u00e5p. <\/span>Anslut h\u00f6gtrycksluftkompressorns ledningar och kontrollera ett konstant bl\u00e5slufttryck p\u00e5 2,0\u20133,5 MPa.<\/span><\/span>. <\/span>Anslut vattenledningarna f\u00f6r industrikylare och se till att det \u00e4r 0,4\u20130,6 MPa f\u00f6r formkylning och 0,3\u20130,4 MPa f\u00f6r hydrauloljekylaren.<\/span><\/span>.
    \nSteg 3: Verktygstillverkning och forminstallation.<\/b> Carefully install the Aoki-compatible injection mold, the temperature conditioning pot, the blow mold, and the take-out tooling. <\/span>Anv\u00e4nd den manuella mikrojogfunktionen p\u00e5 Inovance PLC-peksk\u00e4rmen <\/span><\/span>to slowly lower the 600 mm upper stroke<\/span><\/span>, kontrollera att styrpinnarna \u00e4r perfekt inriktade.
    \n<\/span>Steg 4: Termisk kalibrering.<\/span><\/b> Sl\u00e5 p\u00e5 15 kW nano-infrar\u00f6da v\u00e4rmare<\/span><\/span>. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 to 60 minutes to ensure a uniform melt viscosity prior to injection.
    \n<\/span>Steg 5: Torrk\u00f6rning av produktionen och processjustering.<\/span><\/b> Execute a mechanical dry run without material to verify the synchronization of the 49.2 KW tri-servo pump system<\/span><\/span>N\u00e4r en smidig drift har bekr\u00e4ftats, introducera den r\u00e5a plasthartsen. Finjustera temperaturkonditioneringsstationens parametrar f\u00f6r att eliminera eventuella avvikelser i v\u00e4ggtjockleken innan automatiserad massproduktion p\u00e5b\u00f6rjas.<\/span><\/p>\n

    Vanliga fr\u00e5gor (FAQ)<\/strong><\/h2>\n

    1. Varf\u00f6r ska jag v\u00e4lja en maskin med 4 stationer framf\u00f6r en med 3 stationer?<\/b><\/p>\n

    En maskin med fyra stationer har en dedikerad temperaturkonditioneringsstation. Detta \u00e4r absolut n\u00f6dv\u00e4ndigt om du producerar icke-runda (ovala, fyrkantiga) flaskor eller tjockv\u00e4ggiga kosmetikaburkar, eftersom det m\u00f6jligg\u00f6r exakt, differentiell uppv\u00e4rmning av preformen f\u00f6r att s\u00e4kerst\u00e4lla j\u00e4mn plastf\u00f6rdelning.<\/p>\n

    2. Is the EP-HGY200-V4-B truly compatible with Japanese Aoki molds?<\/b> Ja. <\/span>The “-B” variant of the machine is architecturally engineered to be fully compatible with Japanese Aoki 250 series molds<\/span><\/span>Dragst\u00e5ngens avst\u00e5nd och slagl\u00e4ngdsdimensioner g\u00f6r att den fungerar som en perfekt och kostnadseffektiv ers\u00e4ttning.<\/span><\/p>\n

    3. Vad \u00e4r den maximala teoretiska injektionsvolymen f\u00f6r denna modell?<\/b> <\/span>Depending on the chosen screw diameter (which ranges from 40 mm to 60 mm) <\/span><\/span>, the machine can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters<\/span><\/span>, vilket g\u00f6r den mycket l\u00e4mplig f\u00f6r tunga f\u00f6rformar.<\/span><\/p>\n

    4. Vilken typ av kylsystem kr\u00e4vs f\u00f6r dygnet runt-drift?<\/b> <\/span>Maskinen kr\u00e4ver en extern industriell vattenkylare som kan leverera kylvatten vid ett konstant tryck p\u00e5 0,4 till 0,6 MPa. <\/span><\/span>f\u00f6r formarna, och en separat, dedikerad ledning f\u00f6r hydrauloljekylaren som h\u00e5lls vid 0,3 till 0,4 MPa<\/span><\/span>.<\/span><\/p>\n

    5. What is the total motor power requirement for the EP-HGY200-V4-B?<\/b> <\/span>The machine is powered by a highly efficient 49.2 KW tri-servo motor system <\/span><\/span>, alongside a 15 KW nano-far-infrared heating system<\/span><\/span>.<\/span><\/p>\n

    6. What is the maximum bottle size it can produce?<\/b> <\/span>The EP-HGY200-V4-B is capable of producing exceptionally large containers, with a maximum bottle volume reaching up to 2500 ml<\/span><\/span>, catering perfectly to the beverage and bulk-food packaging sectors.<\/span><\/p>\n

    7. Hur s\u00e4kerst\u00e4ller ni halsg\u00e4ngornas absoluta kvalitet?<\/b> <\/span>Maskinens massiva insprutningskl\u00e4mkraft p\u00e5 300 kN <\/span><\/span> s\u00e4kerst\u00e4ller att formens halsringar h\u00e5lls t\u00e4tt ihop under den extrema h\u00f6gtrycksinjektionsfasen, vilket helt f\u00f6rhindrar plastl\u00e4ckage och bildar perfekta, gn\u00e4llfria g\u00e4ngor.<\/span><\/p>\n

    8. Vilka \u00e4r maskinens fysiska m\u00e5tt och vikt?<\/b> <\/span>The EP-HGY200-V4-B is a heavy-duty industrial asset, weighing 13 Tons <\/span><\/span>with overall physical dimensions of 4800 mm in length, 2000 mm in width, and 3800 mm in height<\/span><\/span>.<\/span><\/p>\n

    9. Can this machine process premium PETG material?<\/b> <\/span>Yes, the machine is highly optimized for processing PET, PETG, PC, and Tritan materials<\/span><\/span>, making it the ideal technological platform for producing high-transparency, premium cosmetic and infant-care packaging.<\/span><\/p>\n

    10. Erbjuder ni installationsutbildning f\u00f6r v\u00e5ra operat\u00f6rer?<\/b><\/p>\n

    Absolut. Vi tillhandah\u00e5ller omfattande digitala manualer, elscheman, videohandledningar och erbjuder global utskick av v\u00e5ra seniora ingenj\u00f6rer direkt till er anl\u00e4ggning f\u00f6r fullst\u00e4ndig drifts\u00e4ttning p\u00e5 plats och praktisk operat\u00f6rsutbildning.<\/p>\n

    F\u00f6rslag p\u00e5 multimodala placeringar<\/strong><\/h2>\n