설명

EP-HGY250-V4 4스테이션 사출 연신 블로우 성형기

The EP-HGY250-V4 redefines high-volume, wide-mouth plastic packaging manufacturing. As a state-of-the-art 4-station injection stretch blow moulding (ISBM) machine, it integrates three sets of high-efficiency servo pump systems to precisely manage its 300 KN injection clamping force. By incorporating a dedicated temperature conditioning station, it ensures flawless wall-thickness distribution for highly contoured and thick-based PET, PETG, and PC containers. Purpose-built to be fully compatible with Japanese ASB-70DPH molds , the EP-HGY250-V4 allows global manufacturers to seamlessly upgrade their production capacity to handle massive 480 cubic centimeter injection volumes without the prohibitive costs of proprietary Western re-tooling.

• ASB-70DPH Mold Compatibility: Architecturally engineered to be fully compatible with Japanese ASB-70DPH molds, providing global factories with a seamless, zero-modification equipment upgrade path.

• Massive Clamping Power: Delivers a formidable 300 KN injection clamping force and a 200 KN blowing clamping force, ensuring zero mold deflection during extreme high-volume injection cycles.

• Tri-Servo Pump Efficiency: Utilizes three sets of advanced servo pump systems driven by a powerful 67.7 KW Inovance/WEICHI servo motor, drastically reducing continuous energy draw.

• Wide-Mouth Jar Superiority: Specifically engineered to accommodate massive preforms, supporting maximum neck diameters up to an impressive 130 mm for premium food and cosmetic jars.

• Heavy-Duty Construction: Features a robust 16-ton steel chassis measuring 6300 mm x 2400 mm x 3700 mm, guaranteeing absolute vibration dampening for continuous 24/7 operations.

가치 제안

Unrivaled Mastery over Wide-Mouth and Complex Geometries. The 4-station architecture introduces a dedicated preform temperature conditioning phase before the stretching process. This critical thermal manipulation allows operators to apply differential heating profiles to the preform. For wide-mouth jars up to 130 mm, this ensures that molten plastic flows evenly into the sharp corners of square or flat bases. The EP-HGY250-V4 eliminates the material thinning issues associated with traditional 3-station machines, guaranteeing a premium, glass-like finish for luxury packaging.

Strategic Capital Cost Reduction via Seamless Integration. Designed with international operational compatibility at its core, the EP-HGY250-V4 serves as a flawless replacement for the ASB-70DPH. Packaging manufacturers are entirely freed from the financial burden of purchasing new, proprietary tooling. By transferring existing Japanese molds directly into the EVER-POWER ecosystem, facilities can immediately upgrade their production speeds and energy efficiency while saving hundreds of thousands of USD in re-tooling capital.

Unyielding Mechanical Stability for High-Yield Production. At the heart of the EP-HGY250-V4 is a 16-ton heavily reinforced chassis paired with top-tier hydraulic and pneumatic components. By utilizing American Parker high-pressure valves and a 300 KN injection clamping system, the machine effortlessly contains the extreme pressures required to inject large volumes of molten PET. This absolute rigidity prevents mold breathing, ensuring flawless, leak-proof neck threads.

기술 사양표 (범용 기술 사양 형식)

Note: Parameters are based on verified engineering blueprints for the EP-HGY250-V4 model, providing critical data for enterprise procurement.

사양 항목	엔지니어링 매개변수/구성 요소 세부 정보
재료 호환성	펫/펫티
Screw Diameter Options	50 mm / 55 mm / 60 mm
이론적 주입량	340 cm3 / 420 cm3 / 480 cm3
Screw Rotational Speed (RPM)	150-220 / 180 / 150 r/min
사출 클램핑력	300 KN
송풍 클램핑력	200 KN (Single Side)
Motor Power (Tri-Servo System)	67.7 KW
Total Power Consumption	82.7 KW
난방 출력	15 KW (Nano-far-infrared)
송풍 공기압	2.0 – 3.5 MPa
냉각수 압력	0.4 – 0.6 MPa
Oil Cooler Water Pressure	0.3 – 0.4 Mpa
Control System / PLC	Inovance / MIRLE PLC
고압 밸브	파커(미국)
Hydraulic Control Valve	YUKEN (Taiwan)
기계 크기 (길이*너비*높이)	6300 mm x 2400 mm x 3700 mm
기계 무게	16 Tons
Maximum Neck Diameter	130 mm

호환성 및 교체용 표

EVER-POWER ISBM solutions are engineered to disrupt the monopoly of expensive Western and Japanese proprietary manufacturing ecosystems.

타겟 교체 브랜드/시리즈	에버파워 동등품	호환성 및 매칭 정보
Replacement for ASB-70DPH	EP-HGY250-V4	Fully compatible with Japanese ASB-70DPH molds. Tie-bar spacing, stroke dimensions, and mounting plates perfectly match legacy Japanese parameters.
Replacement for Aoki Heavy-Tonnage	EVER-POWER V4 Series	Custom injection nozzle alignments and flange interfaces can be adapted to support standard Aoki mold bases, ensuring rapid production transitions.
European 4-Station ISBMs	EP-HGY250-V4	Outperforms legacy European models with a 67.7 KW tri-servo pump system, delivering superior throughput with drastically lower electricity usage.

산업 표준 준수(ISO/DIN)

ISO 9001 and ISO 14001 Quality Management. The EP-HGY250-V4 is manufactured under rigorous ISO certifications, ensuring absolute traceability of every structural weld and hydraulic circuit. The 16-ton heavy-duty frame undergoes extensive finite element analysis (FEA) to guarantee operational safety and longevity in high-stress manufacturing environments.

Global Component Standardization (DIN/JIS). To ensure global maintainability, EVER-POWER utilizes internationally standardized components. The hydraulic pressure control valves from YUKEN and the high-pressure pneumatic systems from American Parker adhere strictly to ISO fluid power standards. Furthermore, the integration of Japanese NSK lead screws ensures JIS-compliant micro-precision, making spare parts sourcing effortless globally.

선정 가이드 및 지역 시장 분석

EVER-POWER provides customized, region-specific ISBM configurations, addressing the unique environmental challenges, energy regulations, and consumer trends of major global manufacturing hubs.

미국 시장 분석. The North American packaging sector is heavily driven by stringent FDA regulations regarding food and pharmaceutical contact materials. The EP-HGY250-V4’s fully enclosed, one-step process prevents the preform contamination often associated with two-step storage. Its massive 130 mm neck diameter capability makes it perfect for the lucrative American peanut butter and sports nutrition supplement jar markets. As a direct replacement for ASB-70DPH machines, it allows American manufacturers to rapidly scale production while saving significant capital expenditure.

독일 및 유럽 시장 분석. Germany and the broader EU market operate under aggressive Industry 4.0 efficiency mandates and strict carbon emission caps. The EP-HGY250-V4 addresses this directly through its 67.7 KW servo pump system, which only draws electricity when kinematically required. This on-demand power management reduces energy consumption by up to 40 percent compared to continuous-run hydraulic machines, offering a highly disruptive, cost-effective alternative to domestic German machinery.

브라질 및 라틴 아메리카 시장 분석. Brazilian manufacturing facilities frequently contend with high ambient humidity, elevated temperatures, and fluctuating electrical grids. The EP-HGY250-V4 is built specifically for these exacting conditions. Its massive 16-ton mass absorbs mechanical shock, while the robust integrated temperature control box and heavy-duty YUKEN hydraulic valves maintain steady pressure and thermal stability, ensuring consistent optical clarity for PET packaging in tropical climates.

사우디아라비아 및 중동 시장 분석. The extreme heat and massive volume requirements of the Gulf region demand heavy-duty, thermal-resistant machinery. The EP-HGY250-V4 utilizes advanced oil cooling circuits operating at 0.3-0.4 Mpa and oil tubes imported from Italy designed to withstand high thermal degradation. The machine’s formidable 300 KN injection clamping force easily processes the dense, heavy preforms required for the region’s luxury date-honey jars.

러시아 시장 분석. Driven by a strategic shift toward localized production and independence from sanctioned Western supply chains, Russian factories require highly dependable, restriction-free technology. EVER-POWER guarantees complete supply chain security. The EP-HGY250-V4 is an incredibly durable, 16-ton workhorse that empowers Russian cosmetic and food manufacturers to scale domestic production rapidly, fully supported by our comprehensive remote engineering team.

태국 및 동남아시아 시장 분석. Thailand dominates the global market for OEM spa, cosmetic, and luxury hotel amenity packaging. This highly specialized sector demands complex, non-round, and asymmetrical bottle designs. The EP-HGY250-V4’s second temperature conditioning station applies exact differential heating, ensuring perfect material distribution into the sharp corners of oval lotion bottles, thereby elevating the perceived value of Southeast Asian export goods.

호주 시장 분석. With exceptionally high labor rates, Australian packaging plants prioritize maximum automation and minimum human intervention. The EP-HGY250-V4 features an automated 190 mm take-out stroke, which drops finished bottles directly onto downstream robotic conveyor systems. The highly intuitive Inovance/MIRLE PLC interface allows a single Australian operator to manage multiple production lines safely and efficiently, drastically reducing overhead.

남아프리카 시장 분석. As a primary manufacturing hub for the African continent, South African investors require versatile machinery capable of handling diverse product portfolios. The EP-HGY250-V4 supports screw diameters from 50 mm to 60 mm , providing massive injection volumes up to 480 cm3. This unmatched flexibility guarantees a rapid return on investment for highly diversified packaging portfolios.

포괄적인 응용 시나리오

Premium Wide-Mouth Food and Spice Jars. Wide-mouth jars for peanut butter, gourmet spices, and sports nutrition powders require massive neck diameters and substantial wall thickness to prevent oxygen ingress. With a maximum theoretical injection volume of 480 cm3 and the capability to mold 130 mm neck diameters, the EP-HGY250-V4 effortlessly injects the massive preforms needed for heavy food jars. The biaxial stretching process realigns the PET polymer chains, drastically enhancing the container’s tensile strength and barrier properties.

두꺼운 벽면의 고급 화장품 용기. The prestige cosmetic market requires packaging that mimics the heavy weight, absolute transparency, and premium feel of glass, without the associated fragility and shipping costs. The EP-HGY250-V4 utilizes its 4-station process to precisely condition the preform temperature, enabling the blowing of ultra-thick PETG bases. The 300 KN injection clamping force ensures that the jar’s neck threads are perfectly molded to accommodate luxury airtight closures.

Asymmetrical and Oval Personal Care Bottles. Standard cylindrical bottles are relatively simple to produce, but flat, oval, or sharply contoured shampoo and lotion bottles often suffer from uneven wall thickness at the edges. The dedicated thermal regulation station of the EP-HGY250-V4 applies differential heating to specific zones of the preform. This ensures the plastic stretches uniformly into the complex corners of the mold, passing the rigorous drop-impact tests required by global FMCG brands.

Sterile Pharmaceutical and Medical Containers. Medical syrups, large volume parenterals, and pill containers demand absolute barrier integrity to protect sensitive contents from moisture and oxidation. The 300 KN injection clamping force creates perfectly sealed, leak-proof screw threads on the bottle neck. The one-step, closed-loop sterile process prevents atmospheric contamination between the injection and blowing phases, fully complying with global pharmacopeia packaging standards.

BPA 무함유 유아용 젖병 (트리탄/PP 소재). Products designed for infants must be strictly BPA-free and highly durable. Materials like Tritan and Polypropylene (PP) have very narrow processing temperature windows. The advanced integrated temperature control box and the 15 KW nano-far-infrared heating rings maintain exact barrel temperatures, preventing polymer degradation or yellowing, and yielding biologically safe, crystal-clear baby bottles.

농약 및 가정용 세제 포장. Bulk bottles utilized for aggressive cleaning agents, pesticides, and automotive fluids require extreme structural rigidity and stress-crack resistance. The EP-HGY250-V4 perfectly aligns the molecular structure during the 200 KN stretch-blow phase, significantly increasing the chemical resistance of the container walls. This guarantees that harsh solvents do not degrade the packaging over an extended shelf life.

Knowledge About EP-HGY250-V4 4-Station Injection Stretch Blow Moulding Machine:

What makes the EP-HGY250-V4 superior for Wide-Mouth applications? The machine is uniquely engineered with a massive upper mold stroke of 640 mm and a lower mold stroke of 350 mm. Combined with a theoretical injection volume of up to 480 cm3 , it has the sheer spatial and volumetric capacity to form heavy, wide preforms, ultimately supporting finished neck diameters up to 130 mm. This is perfect for large nutraceutical tubs and bulk food storage jars.

Why is the 300 KN Injection Clamping Force Critical? The injection stage involves forcing molten plastic at immense pressures into the mold to form the preform body and the intricate bottle threads. A massive 300 KN clamping force ensures that the heavy steel mold halves remain locked absolutely tight against this intense internal pressure. This prevents any molten plastic from leaking out the seams (flashing), ensuring that the bottle neck threads are perfectly formed and completely leak-proof.

How Does the Tri-Servo Pump System Maximize ROI? Traditional variable displacement hydraulic pumps run continuously, constantly consuming electricity and generating excess heat. The EP-HGY250-V4 utilizes a sophisticated 3-set servo pump system powered by a 67.7 KW motor that operates purely on demand. It delivers high RPM only during the active injection and clamping phases, slashing electricity usage by up to 40 percent and saving packaging facilities tens of thousands of USD annually in utility overhead.

Who Should Invest in the EP-HGY250-V4? Large-scale enterprise packaging manufacturers supplying the premium cosmetics, bulk pharmaceutical, and wide-mouth food industries are the ideal operators. Specifically, companies currently running older, energy-inefficient Japanese machinery should invest in the EP-HGY250-V4. Because it is compatible with Japanese ASB-70DPH molds, these companies can reuse their existing tooling while instantly upgrading their production capabilities.

Where Should the Cooling Systems be Calibrated for Optimal Output? To maintain continuous 24/7 high-speed operation, operators must carefully monitor two distinct industrial cooling circuits. The primary machine mold cooling water pressure must be maintained strictly between 0.4 and 0.6 Mpa to ensure rapid plastic solidification. Simultaneously, the hydraulic oil cooler water pressure must be sustained at 0.3 to 0.4 Mpa to prevent fluid degradation and maintain the viscosity of the hydraulic oil.

When Should the Nano-Far-Infrared Heating Rings be Inspected? The 15 KW nano-far-infrared heating rings on the injection barrel are engineered for extreme durability and superior thermal efficiency. Under normal 24/7 operating conditions, they possess a lifespan significantly longer than traditional ceramic heater bands. Routine thermal imaging checks should be conducted semi-annually to ensure even heat distribution. Replacement is typically only required every 3 to 5 years, drastically minimizing maintenance downtime.

품질 검사 및 공장 강점

철저한 100가지 항목으로 구성된 품질 관리 워크플로우. Every EP-HGY250-V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. This includes a 72-hour continuous high-pressure test verifying the integrity of the American Parker valves and the 300 KN injection clamping mechanism. We utilize digital laser alignment to ensure that the 640 mm upper mold stroke and the 350 mm lower mold stroke operate with absolute micro-millimeter precision.

에버파워의 비할 데 없는 제조 역량. As a premier source manufacturer, EVER-POWER bridges the gap between premium, heavy-duty engineering and unmatched cost-effectiveness. We utilize the exact same tier-one components (Inovance PLCs , YUKEN hydraulics , Parker valves ) as top-tier Western brands. However, our vertically integrated manufacturing processes allow us to offer the 16-ton EP-HGY250-V4 at a fraction of the cost.

포괄적인 글로벌 사후 관리 및 디지털 지원. Our commitment to our international clients extends far beyond the point of sale. We provide 24/7 remote technical support and readily dispatch senior engineers globally for on-site commissioning and training. We guarantee the rapid supply of spare parts, leveraging our expansive supply chain to ensure your production lines never experience prolonged halts, thereby maximizing your operational uptime.

실제 고객 후기

Testimonial 1: Flawless Mold Transition in the USA

“We manufacture premium bulk nutrition packaging in New Jersey and operate a fleet of aging Japanese ISBMs. We partnered with EVER-POWER because the EP-HGY250-V4 was compatible with our ASB-70DPH molds. It worked flawlessly. We slotted our existing molds in, and the machine produced perfect 130mm wide-mouth PET jars on day one. The capital savings were immense, and the 300 KN clamping force is incredibly stable.” – 마이클 H., 미국 엔지니어링 담당 이사.

Testimonial 2: Conquering Complex Shapes in Thailand

“Our high-end spa clients demand highly contoured, asymmetrical lotion bottles. Our standard 3-station machines simply couldn’t distribute the plastic evenly into the oval edges. The dedicated temperature regulation station on the EP-HGY250-V4 solved this completely. We now have perfect wall thickness control. The 16-ton machine is incredibly stable, and the Inovance PLC is very intuitive.” – 시리 W., 태국 공장 관리자.

사용 후기 3: 러시아에서의 고강도 성능

“Operating our facility in St. Petersburg, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 16-ton EP-HGY250-V4 is an absolute workhorse. We use it for high-volume pharmaceutical containers. The 300 KN clamping force ensures our bottle threads are medically precise and completely leak-proof. EVER-POWER’s remote support has been exceptional.” – 이반 K., 러시아 운영 책임자.

Testimonial 4: Slashing Energy Costs in Germany

“With European energy prices at historic highs, we had to replace our continuous-run hydraulic blow moulders. The 67.7 KW servo pump system on the EP-HGY250-V4 reduced our power draw dramatically. Furthermore, the 15 KW nano-far-infrared heating rings heat the barrel much faster and retain heat far better. We achieved CE-compliant safety and incredible energy savings.” – 라르스 M., 생산 감독관, 독일.

고객 후기 5: 남아프리카공화국에서의 최고의 확장성

“We supply diverse packaging solutions for the food sector in Cape Town. The ability to switch to a 60 mm screw on the EP-HGY250-V4 gives us incredible production flexibility. We can run massive 480 cubic centimeter injection volumes seamlessly for wide-mouth spice jars. The machine is incredibly cost-effective, allowing us to outbid competitors.” – 데이비드 B., CEO, 남아프리카 공화국.

설치 및 설정 가이드 (HowTo 스키마 호환)

1단계: 포장 해제 및 구조적 위치 설정. The EP-HGY250-V4 is a heavy-duty asset weighing 16 Tons공장 바닥이 튼튼하게 보강되어 있는지 확인하십시오. Utilize a certified industrial gantry crane to lift and position the 6300 mm x 2400 mm x 3700 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure horizontal alignment.

2단계: 산업용 설비 연결. Wire the 370-400V main 3-phase power supply to the machine’s primary electrical cabinet. Connect the high-pressure air compressor lines, verifying a steady 2.0-3.5 Mpa blowing air pressure. Attach the industrial chiller water lines, ensuring 0.4-0.6 Mpa for mold cooling and 0.3-0.4 Mpa for the hydraulic oil cooler.

Step 3: Tooling and Mold Installation. Carefully install the ASB-70DPH compatible injection mold, the temperature conditioning pot, the blow mold, and the take-out tooling. Utilize the manual micro-jog function on the Inovance PLC touchscreen to slowly lower the 640 mm upper stroke, verifying that the guide pins align perfectly. 4단계: 열 교정. Power on the 15 KW nano-far-infrared heatersPLC에 사용하려는 수지(예: PETG 또는 Tritan)에 필요한 특정 용융 온도를 입력하십시오. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 45 to 60 minutes to ensure a uniform melt viscosity prior to injection.

Step 5: Production Dry-Run and Process Tuning. Execute a mechanical dry run without material to verify the synchronization of the 67.7 KW tri-servo pump system. Once smooth operation is confirmed, introduce the raw plastic resin. Fine-tune the temperature conditioning station parameters to eliminate any wall-thickness inconsistencies before initiating automated mass production.

자주 묻는 질문(FAQ)

1. Why should I choose a 4-station machine over a 3-station machine?

A 4-station machine incorporates a dedicated temperature conditioning station. This is absolutely essential if you are producing non-round (oval, square) bottles or thick-walled cosmetic jars, as it allows for precise, differential heating of the preform to ensure even plastic distribution.

2. Is the EP-HGY250-V4 truly compatible with Japanese ASB-70DPH molds? Yes. The machine is architecturally engineered to be compatible with Japanese ASB-70DPH molds. The tie-bar spacing and stroke dimensions allow it to act as a perfect, cost-effective replacement.

3. What is the maximum theoretical injection volume of this model? Depending on the chosen screw diameter (which ranges from 50 mm to 60 mm ), the machine can achieve a massive maximum theoretical injection volume of up to 480 cubic centimeters, making it highly suitable for heavy preforms.

4. What type of cooling system is required for 24/7 operation? The machine requires an external industrial water chiller capable of providing cooling water at a steady pressure of 0.4 to 0.6 Mpa for the molds, and a separate, dedicated line for the hydraulic oil cooler maintained at 0.3 to 0.4 Mpa.

5. What is the total power requirement for the EP-HGY250-V4? The machine has a total power requirement of 82.7 KW , which includes the highly efficient 67.7 KW tri-servo motor system and the 15 KW nano-far-infrared heating system.

6. What is the maximum neck diameter it can produce? The EP-HGY250-V4 is capable of producing exceptionally large wide-mouth containers, supporting a maximum neck diameter of up to 130 mm, catering perfectly to the bulk-food packaging sector.

7. How do you ensure the absolute quality of the neck threads? The machine’s massive 300 KN injection clamping force ensures the neck rings of the mold are held tightly together during the extreme high-pressure injection phase, completely preventing any plastic leakage and forming perfect, flash-free threads.

8. What are the physical dimensions and weight of the machine? The EP-HGY250-V4 is a heavy-duty industrial asset, weighing 16 Tons with overall physical dimensions of 6300 mm in length, 2400 mm in width, and 3700 mm in height.

9. What is the automated take-out stroke? The machine features a 190 mm take-out stroke, providing ample clearance for safely extracting large wide-mouth jars and depositing them onto external conveyor systems.

10. Do you provide installation training for our operators?

Absolutely. We provide comprehensive digital manuals, electrical schematics, video tutorials, and offer the global dispatch of our senior engineers directly to your facility for complete on-site commissioning and hands-on operator training.

다중 모드 배치 제안

• 아래는 섹션 2(AI 다이제스트)입니다. Insert a wide-angle, well-lit studio image of the massive 16-ton EP-HGY250-V4 machine, highlighting the robust 4-station turntable layout. (Alt text: EP-HGY250-V4 4-Station One-Step Injection Stretch Blow Moulding Machine overview).

• 섹션 4(가치 제안) 내부: Embed an animated CAD video demonstrating the preform moving from the injection station to the temperature conditioning station, visually illustrating the differential heating process for wide-mouth jars.

• 섹션 5(사양표) 옆에: Display a close-up, high-resolution photo of the 300 KN injection clamping mechanism and the American Parker high-pressure valve manifold.

• 제9장(응용 분야) 내부: Insert a high-quality grid image showcasing diverse premium packaging: an oval PETG lotion bottle, a thick-based luxury cosmetic jar, and a massive 130mm wide-mouth food container produced by the machine.

관련 보완 제품

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-HGY250-V4, we highly recommend integrating our 정밀 맞춤형 ISBM 금형, engineered specifically to maximize the machine’s 300 KN clamping force. Additionally, we supply High-Efficiency Closed-Loop Industrial Water Chillers, Oil-Free High-Pressure Air Compressors (3.5 Mpa capable), 그리고 Automated Robotic Packing Arms to ensure a seamless, zero-waste manufacturing ecosystem.

환각 방지 노트

Technical parameters such as maximum theoretical injection volume (340-480 cm3) and specific bottle weights depend heavily on the chosen screw diameter (50-60 mm) and the intrinsic viscosity of the raw resin used. Always consult our engineering team with your specific material data sheet. Compatibility with Japanese ASB-70DPH molds requires verification of your exact legacy mold blueprints by our engineering team to ensure perfect flange and nozzle alignment prior to manufacturing. Energy savings calculations are based on direct comparative tests against legacy continuous-run hydraulic ISBM machines operating under standard ambient factory conditions.

Ready to dominate the premium packaging market with complex, large-capacity wide-mouth containers while seamlessly migrating your existing ASB molds? 지금 바로 EVER-POWER에 문의하세요. Let our senior engineers configure the perfect EP-HGY250-V4 ISBM solution to lower your production overhead and eliminate costly re-tooling. Email us at [email protected] for a comprehensive technical consultation, mold compatibility check, and factory-direct pricing.