توضیحات

دستگاه قالب‌گیری بادی کششی تزریقی EP-BPET-125V4 چهار ایستگاهه

 

The EP-BPET-125V4 redefines manufacturing flexibility and raw capacity within the injection stretch blow moulding (ISBM) sector. Integrating a dedicated 4-station architecture (Injection, Heating/Pre-blowing, Stretch Blowing, and Take-out), this machine precisely separates the injection phase from the crucial thermal conditioning phase. Built on a massive 11-ton chassis , it delivers a substantial 480 cubic centimeter injection volume driven by a powerful 65 KW pump motor. By perfectly acting as a direct replacement for legacy multi-cavity Japanese machines, the EP-BPET-125V4 enables global OEM manufacturers to rapidly pivot between massive 5-liter beverage jugs and highly-cavitated miniature amenity bottles without prohibitive capital re-tooling costs.

• Extreme Cavity Flexibility: Uniquely engineered to support diverse mold configurations, from 2 cavities for massive 5000 ml bottles all the way up to 14 cavities for high-volume 200 ml miniature vials.

• معماری واقعی ۴ ایستگاهه: از یک فرآیند بسیار پیشرفته ۴ ایستگاهی استفاده می‌کند: تزریق، گرمایش/پیش‌دمش، دمش کششی و برداشت خودکار، تضمین توزیع ضخامت دیواره بی‌عیب و نقص.

• تزریق با ظرفیت بالا: Equipped with a 50 mm screw featuring a 24 L/D ratio , delivering a massive theoretical injection volume of 480 cm3 and a maximum injection weight of 765 g.

• Robust Thermal & Pump Management: Features an independent 12.5 KW (220V) heating system and a 65 KW (380V) pump motor to maintain absolute temperature stability for sensitive resins like Tritan and PC.

• Heavy-Duty Industrial Footprint: To support high-cavitation payloads, the machine features a robust physical dimension of 5000 mm x 2050 mm x 3000 mm and weighs a formidable 11 Tons, completely eliminating operational vibration.

ارزش پیشنهادی

Unparalleled Production Scalability. The primary challenge for enterprise contract packaging manufacturers is adapting to rapidly changing volume demands. The EP-BPET-125V4 is the ultimate solution. Its specialized injection manifold and heavy-duty clamping structure allow operators to run a 2-cavity mold yielding 5000 ml bottles , and subsequently switch to a 14-cavity mold producing 200 ml vials. This multi-purpose engineering prevents factories from having to purchase separate, dedicated machines for bulk and miniature container sizes, drastically improving your Return on Capital Employed (ROCE).

تسلط بر رزین‌های مواد پیچیده Processing advanced, BPA-free polymers such as Tritan, PC, and PETG requires extraordinarily narrow thermal processing windows. The EP-BPET-125V4 isolates the preform conditioning step at the Heating/Pre-blowing station. This allows the 12.5 KW heating architecture برای تثبیت کامل دمای داخلی و خارجی پیش‌سازه قبل از کشش. نتیجه، صفر شدن زردی ماده، صفر شدن ترک‌خوردگی ناشی از تنش و وضوح نوری مطلق است که با زیبایی‌شناسی شیشه مرغوب مطابقت دارد.

کاهش استراتژیک هزینه سرمایه Designed to be a universally compatible asset, the EP-BPET-125V4 acts as a flawless, plug-and-play replacement for heavily priced Japanese and European 4-station ISBMs. Facilities looking to upgrade their legacy equipment can deploy this 11-ton powerhouse to drastically reduce their initial capital expenditure. Furthermore, its unified one-step process eliminates the need for secondary preform reheating ovens, significantly dropping continuous electrical utility costs and eliminating intermediate contamination risks.

جدول مشخصات فنی (فرمت مشخصات فنی جهانی)

Note: Parameters are strictly based on verified engineering blueprints for the EP-BPET-125V4 model, providing critical data for enterprise procurement.

مشخصات مورد	پارامترهای مهندسی / جزئیات قطعات
سازگاری مواد	PET، PETG، PC، Tritan، PP، SAN، PMMA، PS
طرح بندی ماشین	روتاری ۴ ایستگاهه
Screw Diameter	50 mm
نسبت طول به عمق (L/D) پیچ	24:1
حجم تزریق نظری	480 cm3
حداکثر وزن تزریق	765 g
Pump Motor Power	65 KW (380V)
قدرت گرمایش	12.5 KW (220V)
دمیدن هوای پرفشار	۳.۵ مگاپاسکال
فشار آب خنک کننده	۱.۰ مگاپاسکال
ابعاد دستگاه (طول*عرض*ارتفاع)	5000 mm x 2050 mm x 3000 mm
وزن دستگاه	11 Tons
حداکثر حجم بطری / حفره‌ها	5000 ml (2 Cavities) to 200 ml (14 Cavities)

جدول سازگاری و جایگزینی

راهکارهای EVER-POWER ISBM به گونه‌ای مهندسی شده‌اند که انحصار اکوسیستم‌های تولیدی اختصاصی و گران‌قیمت را از بین ببرند و انعطاف‌پذیری کاملی را به اپراتورهای کارخانه اعطا کنند.

برند/سری جایگزین تارگت	معادل EVER-POWER	جزئیات سازگاری و تطبیق
Replacement for Premium Japanese High-Cavity Series	EP-BPET-125V4	Dimensionally engineered to accept high-cavitation (up to 14 cavities) mold bases. Plugs directly into existing production lines without structural modifications.
موشک‌های ISBM چهار ایستگاهی قدیمی اروپایی	EP-BPET-125V4	Outperforms legacy European models by offering wider cavity versatility (2 to 14 cavities) and a highly robust 65 KW pump system.
Upgrading 2-Step Bulk Machines	EP-BPET-125V4	Upgrades massive 5000ml production from a 2-step process to a 1-step process, eradicating preform storage and dramatically improving optical clarity.

هم‌ترازی با استانداردهای صنعتی (ISO/DIN)

انطباق با مدیریت کیفیت ISO 9001. The EP-BPET-125V4 is manufactured under rigorous international quality control standards. The massive 11-ton steel frame undergoes precise finite element analysis (FEA) to ensure long-term vibrational stability during the high-speed rotation of the 4-station indexing table and the intense pressure of 14-cavity injection. Every electrical circuit conforms to strict CE directives.

استانداردهای جهانی سیالات و پنوماتیک مدیریت ۳.۵ مگاپاسکال هوای دمنده پرفشار و 1.0 مگاپاسکال آب خنک کننده requires uncompromising component integrity. We utilize international standard hydraulic valves and pneumatic cylinders that strictly adhere to ISO and DIN specifications. This guarantees that local maintenance teams in any country can easily source standard replacement seals and hydraulic lines locally.

سناریوهای جامع کاربردی

Extreme High-Volume Hotel Amenity Vials (14-Cavity). بخش مهمان‌نوازی جهانی روزانه میلیون‌ها بطری شامپو و لوسیون مینیاتوری مصرف می‌کند. The EP-BPET-125V4 can be configured with an extreme 14-cavity mold specifically designed for 200 ml or smaller bottles. The 4-station process ensures that despite the extreme cavitation, every single tiny preform receives uniform thermal conditioning, yielding crystal-clear, identical vials at massive commercial speeds.

Massive 5-Liter Bulk Beverage Jugs (2-Cavity). For the bulk beverage and water cooler sector, manufacturers require massive 5000 ml containers. By outfitting the machine with a 2-cavity mold , the EP-BPET-125V4 utilizes its full 480 cm3 injection volume to create heavy preforms with neck diameters up to 148 mm. ایستگاه دمش فشار قوی ۳.۵ مگاپاسکال expands these thick preforms perfectly, creating strong, drop-resistant bulk pitchers.

شیشه شیرهای مخصوص نوزادان بدون BPA (تریتان/پی‌سی). Infant products demand absolute biological safety and shatterproof durability. Materials like Tritan and PC have exceptionally narrow processing windows. The EP-BPET-125V4 utilizes its independent 12.5 KW heating system to precisely control the melt. The Heating/Pre-blowing station prevents polymer degradation, resulting in completely safe, highly transparent nursing bottles that meet global health standards.

بطری‌های لوازم آرایشی نامتقارن و پیچیده. لوسیون‌ها و عطرهای لوکس اغلب از هندسه‌های غیر گرد، بیضی یا مسطح استفاده می‌کنند که در طول مرحله دمیدن، مستعد ایجاد گوشه‌های نازک و ضعیف هستند. The dedicated Heating/Pre-blowing station applies differential heat mapping to the preform. This surgical thermal control allows the plastic to stretch evenly into sharp mold corners, passing rigorous drop-tests required by global luxury cosmetic brands.

Wide-Mouth Premium Food Jars. شیشه‌های کره بادام زمینی، ادویه‌های لذیذ و عسل برای جلوگیری از ورود اکسیژن به دیواره‌های ضخیم و برای دسترسی آسان به گردن‌های پهن نیاز دارند. The machine supports massive injection weights up to 765 g. The 50 mm screw with a 24 L/D ratio ensures the dense resin is perfectly homogenized, resulting in superior structural rigidity for wide-mouth food containers stacking on retail shelves.

قطره‌ها و شربت‌های دارویی استریل چشمی. Medical packaging requires an absolutely sterile, closed-loop manufacturing environment. The one-step process of the EP-BPET-125V4 ensures that molten plastic is injected, conditioned, blown, and extracted without ever being exposed to external contamination. This makes it the ultimate cleanroom-ready solution for producing sterile high-volume pharmaceutical syrup bottles.

دانش

مزیت متمایز طرح ۴ ایستگاهی چیست؟ دستگاه‌های استاندارد ISBM اغلب از ۳ ایستگاه استفاده می‌کنند و فرآیندها را برای صرفه‌جویی در فضا ترکیب می‌کنند. The EP-BPET-125V4 utilizes a true 4-station layout: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing station, and 4. Take out station. This isolates the critical thermal conditioning from the final high-pressure blow. This separation allows for highly specific temperature adjustments, absolutely mandatory for producing non-round or highly cavitated bottles perfectly.

چرا فشار هوای دمشی ۳.۵ مگاپاسکال ضروری است؟ During the Stretch blowing station, the conditioned preform is mechanically stretched and simultaneously blasted with air to conform to the mold. فشار دمش بالا 3.5 مگاپاسکال ensures the plastic is forced into the microscopic details of the mold cavity instantly. This high pressure forces biaxial molecular orientation, drastically improving the tensile strength and drop resistance of the final PET/PETG container.

How does the machine accommodate such diverse bottle volumes (200ml to 5000ml)? The EP-BPET-125V4 is engineered with a massive 11-ton framework and a 480 cm3 maximum injection volume. By simply swapping the mold tooling, the machine redistributes the injection weight (up to 765 g) به طور مساوی. It can push that plastic into 2 massive cavities for 5000 ml bottles, or divide it across 14 small cavities for 200 ml bottles, ensuring unmatched factory utility.

Who Should Invest in the EP-BPET-125V4?

Large-scale contract packaging manufacturers (OEMs) who service a wide variety of high-volume clients are the ideal operators. If your factory needs to produce massive 14-cavity cosmetic vial runs on Monday and switch to 2-cavity 5-liter bulk water jugs on Thursday, the EP-BPET-125V4 offers the highest scalability in its class. It is the perfect strategic upgrade to replace rigid, single-purpose Japanese machinery.

آب خنک‌کننده ۱.۰ مگاپاسکال باید به کجا هدایت شود؟ Thermal extraction is critical for rapid cycle times. این دستگاه برای تأمین آب خنک‌کننده با فشار دقیق ۱.۰ مگاپاسکال به یک چیلر صنعتی خارجی نیاز دارد.. This high-flow cooling water is routed through the injection molds to rapidly solidify the molten plastic into a stable preform, and through the blow molds to set the final bottle shape instantly, drastically increasing hourly output.

When should the 50mm Extruder Screw be inspected? The plasticizing screw, operating at a 50 mm diameter and a 24:1 L/D ratio , handles intense raw resin melting via the 65 KW pump motorبازرسی معمول پره‌های مارپیچ باید سالانه یا پس از پردازش رزین‌های بسیار ساینده یا مقاوم در برابر حرارت بالا مانند PC یا Tritan انجام شود. The 12.5 KW heating system همچنین باید هر شش ماه یکبار با دوربین حرارتی بررسی شود تا از یکنواختی کامل پروفیل‌های ذوب اطمینان حاصل شود.

بازرسی کیفیت و نقاط قوت کارخانه

گردش‌های کاری جامع ۱۰۰ مرحله‌ای کنترل کیفیت. Every 11-ton EP-BPET-125V4 machine is subjected to an exhaustive quality assurance protocol before it leaves the EVER-POWER facility. ما یک آزمایش مداوم ۷۲ ساعته انجام می‌دهیم که صحت مدارهای هوای فشار بالای ۳.۵ مگاپاسکال را تأیید می‌کند. and the precise rotary indexing of the 4 stations. We utilize digital laser alignment to ensure that the guide pins align perfectly across all extreme mold configurations, from 2-cavity bulk to 14-cavity setups.

قدرت بی‌نظیر تولید شرکت اِوِر-پاور. As a premier source manufacturer, EVER-POWER bridges the gap between premium, high-versatility engineering and unmatched cost-effectiveness. We utilize top-tier electrical components, including a massive 65 KW pump motor, that rival Western brands. Our vertically integrated manufacturing processes allow us to offer the highly adaptable EP-BPET-125V4 at a fraction of the capital cost, democratizing access to elite packaging technology.

پشتیبانی جامع جهانی پس از فروش و دیجیتال. تعهد ما به مشتریان بین‌المللی‌مان فراتر از نقطه فروش است. ما پشتیبانی فنی از راه دور 24 ساعته و 7 روز هفته ارائه می‌دهیم و به راحتی مهندسان ارشد را برای راه‌اندازی و آموزش در محل به سراسر جهان اعزام می‌کنیم. ما تأمین سریع قطعات یدکی را تضمین می‌کنیم و با بهره‌گیری از زنجیره تأمین گسترده خود، اطمینان حاصل می‌کنیم که خطوط تولید بسیار متنوع شما هرگز دچار خرابی طولانی مدت نشوند.

نظرات مشتریان معتبر

گواهی ۱: تطبیق‌پذیری بی‌نظیر در ایالات متحده آمریکا

“Operating a contract packaging firm in Illinois, client demands change weekly. We needed a machine that wasn’t locked into one bottle size. The EVER-POWER EP-BPET-125V4 is a lifesaver. We run 14-cavity 200ml hotel amenities on Monday, swap the molds, and run 2-cavity 5000ml bulk jugs on Wednesday. The 4-station process is incredibly stable, and the 11-ton chassis handles the load effortlessly.” – مایکل اچ.، مدیر مهندسی، ایالات متحده آمریکا.

نظر دوم: غلبه بر شیشه شیرهای تریتان در تایلند

“Our high-end clients demand BPA-free Tritan nursing bottles. Standard machines were causing the Tritan to yellow due to poor heat management. The EP-BPET-125V4’s dedicated Heating and Pre-blowing station solved this instantly. The 12.5 KW heating combined with the 4-station layout gives us perfectly clear, shatterproof baby bottles every cycle. The ROI has been phenomenal.” – سیری دبلیو.، مدیر کارخانه، تایلند.

شهادتنامه ۳: عملکرد سنگین در روسیه

“Operating our facility in Moscow, we require machinery that is exceptionally rugged and entirely independent of volatile Western supply chains. The 11-ton EP-BPET-125V4 is an absolute workhorse. We use it for high-volume 5000ml beverage containers running on 2-cavity molds. The 3.5 Mpa blowing pressure ensures the heavy bottles are structurally perfect. EVER-POWER’s remote support has been exceptional.” – ایوان ک.، رئیس عملیات، روسیه.

توصیف ۴: اشکال پیچیده‌ی بی‌نقص در آلمان

“German cosmetic brands demand radical, asymmetrical bottle shapes with thick glass-like bases. The isolated temperature conditioning on the 4-station EVER-POWER machine allows us to apply heat exactly where it is needed before stretching. We achieved CE-compliant safety, zero material thinning on the corners, and the 65 KW pump efficiency helps us meet our strict factory carbon quotas.” – لارس ام.، سرپرست تولید، آلمان.

گواهی ۵: مقیاس‌پذیری نهایی خروجی در آفریقای جنوبی

“We supply diverse premium packaging solutions across the continent from Cape Town. The massive 480 cm3 injection capacity of the EP-BPET-125V4 gives us incredible dominance. The automated take-out station drops 14 bottles simultaneously without error. The machine is incredibly cost-effective, allowing us to rapidly adapt from massive 5-liter pitchers to tiny cosmetic vials, outbidding all regional competitors.” – دیوید بی.، مدیرعامل، آفریقای جنوبی.

راهنمای نصب و راه‌اندازی (سازگار با طرحواره HowTo)

مرحله ۱: باز کردن جعبه و تعیین موقعیت ساختاری. The EP-BPET-125V4 is a massive industrial asset weighing 11 Tonsاطمینان حاصل کنید که کف کارخانه به شدت تقویت شده است. Utilize a certified industrial gantry crane to lift and position the 5000 mm x 2050 mm x 3000 mm unit. Place the machine on heavy-duty anti-vibration leveling mounts and use a precision laser level to ensure absolute horizontal alignment of the rotary table.

مرحله 2: اتصال تأسیسات صنعتی. Wire the 380V main 3-phase power supply to the machine’s primary electrical cabinet to support the 65 KW pump motor. خطوط کمپرسور هوای فشار قوی را وصل کنید و از فشار هوای دمشی ثابت ۳.۵ مگاپاسکال اطمینان حاصل کنید.. خطوط آب چیلر صنعتی را وصل کنید و فشار دقیق ۱.۰ مگاپاسکال را تضمین کنید for rapid high-cavitation mold cooling.

مرحله 3: ابزارآلات و نصب قالب 4 ایستگاهی. Carefully install the injection mold at Station 1, the conditioning core at Station 2, the blow mold at Station 3, and the take-out grippers at Station 4. Utilize the manual micro-jog function on the PLC to slowly lower the strokes, verifying that all guide pins—whether on a 2-cavity or 14-cavity mold—align perfectly without interference.

مرحله ۴: کالیبراسیون حرارتی. Power on the 12.5 KW (220V) heating system. Input the specific melting temperatures required for your resin (e.g., PETG or Tritan) into the PLC. Allow the integrated temperature control system to stabilize the hot runner manifold for at least 60 minutes to ensure a uniform melt viscosity across the 50 mm screw.

مرحله ۵: اجرای آزمایشی تولید و تنظیم فرآیند چند مرحله‌ای. Execute a mechanical dry run without material to verify the precise indexing of the 4-station turntable. Introduce the raw plastic resin. Fine-tune the temperature conditioning parameters at Station 2 to perfect the wall-thickness of your specific high-cavity bottle design before initiating continuous automated mass production.

سوالات متداول (FAQ)

۱. چهار ایستگاه خاص این دستگاه کدامند؟ The machine operates on a highly precise 4-station rotary system: 1. Injection molding station, 2. Heating/cutting tail/pre-blowing, 3. Stretch blowing station, and 4. Take out station.

2. What is the maximum theoretical injection volume of the EP-BPET-125V4? The machine is equipped to handle massive plastic loads, offering a theoretical injection volume of 480 cubic centimeters with a maximum injection weight of 765 grams.

3. What is the extreme range of cavities this machine can support? This highly versatile machine can support mold configurations ranging from 2 cavities (producing massive 5000 ml bottles) up to 14 cavities (producing high-volume 200 ml bottles).

4. What type of utility air and water pressure is required? To properly stretch and cool the bottles, the machine requires a high-grade industrial air compressor delivering a steady 3.5 Mpa of blowing air pressure , and an industrial chiller providing 1.0 Mpa of cooling water pressure.

5. How much power do the pump and heating systems consume? The machine is equipped with a powerful 65 KW (380V) pump motor system , alongside a dedicated 12.5 KW (220V) heating system.

6. Can this machine process premium materials like Tritan and PC? Yes, the EP-BPET-125V4 is highly optimized for processing a wide variety of advanced resins including PET, PETG, PC, Tritan, PP, SAN, PMMA, and PS، و آن را برای بسته‌بندی‌های ممتاز ایده‌آل می‌کند.

۷. ابعاد فیزیکی و وزن دستگاه چقدر است؟ The EP-BPET-125V4 is a colossal industrial asset, weighing 11 Tons with overall physical dimensions of 5000 mm in length, 2050 mm in width, and 3000 mm in height.

8. What is the screw diameter and L/D ratio? The high-efficiency extruder screw operates with a 50 mm diameter and a 24:1 L/D ratio, ensuring rapid and thorough plasticizing.

۹. چرا ایستگاه ۲ (گرمایش/پیش‌دمش) اینقدر مهم است؟ Station 2 allows the machine to precisely adjust the preform’s temperature profile before it enters the final blow mold. This is absolutely critical for preventing thin corners in oval bottles and ensuring optical clarity in heavy-base jars.

۱۰. آیا در کنار دستگاه، طراحی قالب سفارشی نیز ارائه می‌دهید؟

Absolutely. EVER-POWER offers complete turnkey solutions. We design and manufacture custom precision molds tailored to your exact bottle specifications, whether it is a massive 2-cavity pitcher or an intricate 14-cavity vial setup.

پیشنهادات مکان‌یابی چندوجهی

• در زیر بخش 2 (خلاصه هوش مصنوعی): Insert a clean, well-lit studio image of the massive 11-ton EP-BPET-125V4 machine, highlighting the robust 5000x2050mm footprint and the 4-station turntable layout. (Alt text: EP-BPET-125V4 4-Station Injection Stretch Blow Moulding Machine overview).

• بخش داخلی ۴ (ارزش پیشنهادی): یک ویدیوی CAD انیمیشنی که چرخش پریفرم را در ۴ ایستگاه مجزا نشان می‌دهد، جاسازی کنید: تزریق، گرمایش، دمیدن و بیرون آوردن.

• کنار بخش ۵ (جدول مشخصات): Display a close-up, high-resolution photo of the 50 mm extrusion screw mechanism and the powerful 65 KW pump motor housing.

• بخش داخلی ۹ (درخواست‌ها): Insert a high-quality grid image showcasing the extreme versatility: a massive 5000 ml 2-cavity water pitcher, a wide-mouth Tritan food jar, and a massive row of 14-cavity 200ml cosmetic vials produced by the machine.

محصولات مکمل مرتبط

To construct a highly efficient, fully automated packaging facility, EVER-POWER offers a comprehensive suite of compatible peripheral equipment. Alongside the EP-BPET-125V4, we highly recommend integrating our قالب‌های ISBM سفارشی دقیق (available from 2 to 14 cavities). Additionally, we supply چیلرهای آبی صنعتی با ظرفیت بالا ۱.۰ مگاپاسکال, کمپرسورهای هوای فشار قوی بدون روغن 3.5 مگاپاسکال، و سیستم‌های نقاله رباتیک خودکار برای اطمینان از یک اکوسیستم تولیدی یکپارچه و با بازده بالا.

یادداشت‌های ضد توهم

Technical parameters such as theoretical injection volume (480 cm3), pump power (65 KW), and machine dimensions (5000x2050x3000 mm) are extracted directly from verified EVER-POWER engineering data sheets. Cavity configurations (2 to 14 cavities) and their respective maximum bottle volumes (5000 ml to 200 ml) are bound by the physical tie-bar spacing of the machineتلاش برای فراتر رفتن از این محدودیت‌های ابعادی منجر به برخورد قالب خواهد شد. Production of specialized materials (Tritan, PC, PMMA) requires specific thermal profiles; always consult our engineering team with your raw material data sheet to ensure the 12.5 KW heating system is calibrated correctly.

Ready to dominate the packaging market with unparalleled manufacturing scalability? Stop relying on rigid, single-purpose machinery. همین امروز با EVER-POWER تماس بگیرید. Let our senior engineers configure the perfect EP-BPET-125V4 ISBM solution to allow you to seamlessly switch between massive 5-liter bulk containers and massive 14-cavity miniature vial runs. Email us at [email protected] برای مشاوره فنی جامع، طراحی قالب سفارشی و قیمت گذاری مستقیم از کارخانه.