Beschreibung

EP-HGY50-V3-EV Vollservo-Spritzstreckblasformmaschine

The EP-HGY50-V3-EV is a highly efficient, 3-station full servo one-step injection stretch blow moulding machine designed for premium PET and PETG container production. Utilizing advanced servo motor technology and direct preform heat utilization, it eliminates secondary heating to reduce energy consumption by up to 40 percent. This equipment integrates injection, stretching, and blow moulding into a single compact footprint, ensuring exceptional dimensional stability and optical clarity for packaging in the cosmetic, pharmaceutical, and food industries.

• Energy Efficiency Optimization: Directly utilizes injection preform temperature for blowing, reducing overall energy consumption by approximately 40 percent compared to two-step processes.

• Advanced Servo Control: Employs a 34.8 KW Inovance/WEICHI servo motor system paired with a Taiwan TSUNTIEN reducer for highly precise, synchronized turntable rotation.

• High-Pressure Capability: Equipped with American Parker high-pressure valves and Airtac air cylinders to maintain a blowing air pressure of 2.0 to 3.5 Mpa.

• Superior Clamping Force: Features a dual servo motor mold clamping system delivering 50 KN injection clamping force and 100 KN blowing clamping force per side.

• Compact Production Footprint: The entire integrated system measures only 3800mm x 1200mm x 2500mm and weighs 3.5 Tons, maximizing factory floor space utilization.

Wertversprechen

Unmatched Precision and Molecular Orientation. Stretching the material molecules in an oriented manner significantly improves the compression resistance, barrier properties, and transparency of the final product. The EP-HGY50-V3-EV ensures that every PET or PETG bottle meets strict cosmetic and pharmaceutical grade optical requirements.

Zero-Waste and High Material Utilization. The one-step continuous process generates minimal waste, resulting in high material utilization. By avoiding the intermediate storage and reheating of preforms, manufacturers eliminate contamination risks and reduce raw material costs, making the production cycle highly environmentally friendly.

Fully Automated Stability for Mass Production. Full process automation control severely reduces human error and reliance on manual labor. Operating with a precise integrated temperature control box, the machine guarantees operational stability during continuous mass production runs, ensuring every batch maintains exact dimensional consistency.

Tabelle der technischen Spezifikationen (Universelles Format für technische Spezifikationen)

Spezifikationsartikel	Engineering Parameter / Component
Materialverträglichkeit	PET / PETG
Schraubendurchmesser	40 mm / 50 mm / 55 mm
Theoretisches Injektionsvolumen	239 cm3 / 315 cm3 / 442 cm3
Screw Rotational Speed	240 RPM / 180 RPM / 150 RPM
Einspritzklemmkraft	50 KN
Blasklemmkraft	100 KN (Single Side)
Motor Power (Servo)	34.8 KW (Inovance / WEICHI)
Heizleistung	10.4 KW
Blasluftdruck	2,0 – 3,5 MPa
Kühlwasserdruck	0,4 – 0,6 MPa
Betriebsspannung	370 – 400 V
Maschinenabmessungen (LWH)	3800 * 1200 * 2500 mm
Maschinengewicht	3.5 T
Hochdruckventil	Parker (USA)
Luftzylinder	Airtac
Leitspindel	NSK (Japan)

Kompatibilitäts- und Ersatztabelle

The EP-HGY50-V3-EV is engineered to integrate seamlessly into existing production lines and can serve as a highly cost-effective upgrade for aging machinery from global brands.

Target Ersatzmarke/Serie	EVER-POWER-Äquivalent	Kompatibilitäts- und Übereinstimmungsdetails
Ersatz für ASB-12M	EP-HGY50-V3-EV	Fully compatible with existing mold dimensions. Offers matched injection volumes with superior servo-driven energy efficiency.
Ersatz für die Aoki 250-Serie	EVER-POWER V3/V4 Series	Flange patterns and tool mounting points can be customized to match Japanese standard interfaces.
European 3-Station ISBMs	EP-HGY50-V3-EV	Upgraded Parker valves and TSUNTIEN reducers ensure CE-compliant operation with identical output capacities.

Angleichung der Industriestandards (ISO/DIN)

ISO 9001 Qualitätsmanagement-Konformität. The EP-HGY50-V3-EV is manufactured under strict ISO 9001 guidelines, ensuring that every structural frame, hydraulic circuit, and servo interface meets international quality control protocols. This guarantees long-term operational safety and reliability for global operators.

DIN and JIS Component Standards. Key mechanical components conform to rigorous international engineering standards. The lead screws utilize Japanese NSK technology (JIS standards), while the pneumatic sealing systems from Airtac comply with ISO pneumatic standards. This cross-standard compatibility ensures easy procurement of spare parts globally.

Auswahlleitfaden & Regionale Marktanalyse

EVER-POWER provides customized ISBM solutions tailored to the specific industrial policies, environmental regulations, and consumer habits of major global markets.

Marktanalyse für die Vereinigten Staaten. The USA market demands high-speed, automated production with strict FDA compliance for food and pharmaceutical packaging. The EP-HGY50-V3-EV meets these needs by offering a sanitary one-step process that eliminates preform storage contamination. Our machines provide the necessary documentation and material compatibility (PET/PETG/Tritan) required for American FDA audits, serving as a perfect replacement for expensive domestic or Japanese brands.

Deutschland & Europa Marktanalyse. Germany leads the world in environmental regulations and energy efficiency standards (Industry 4.0). The EP-HGY50-V3-EV’s ability to reduce energy consumption by 40 percent aligns perfectly with European carbon footprint reduction goals. The utilization of Inovance servo systems ensures minimal power waste, making it highly competitive against local European manufacturers while offering a significantly lower capital investment.

Marktanalyse für Brasilien und Lateinamerika. Brazilian manufacturers require robust, easy-to-maintain machinery capable of operating in fluctuating temperature conditions. The integrated temperature control box of the EP-HGY50-V3-EV provides high accuracy and stability, ensuring consistent bottle quality regardless of external tropical climates. Furthermore, our localized technical support network in South America ensures rapid troubleshooting and minimal downtime.

Marktanalyse für Saudi-Arabien und den Nahen Osten. In the Middle East, the demand for bottled water, cosmetics, and premium juices is skyrocketing. The EP-HGY50-V3-EV thrives in continuous high-output environments required by Saudi Arabian packaging facilities. The machine’s advanced cooling systems and durable Parker high-pressure valves are specifically chosen to withstand high ambient temperatures during operation.

Russland-Marktanalyse. The Russian industrial sector values heavy-duty reliability and independence from sanctioned Western supply chains. EVER-POWER provides Russian clients with a completely independent, robust technological solution. The 3.5-ton solid frame and reliable WEICHI servo motors guarantee years of uninterrupted service, easily replacing older European machinery that lacks current technical support.

Marktanalyse für Thailand und Südostasien. Thailand is a major hub for OEM cosmetic and personal care packaging. The EP-HGY50-V3-EV is perfectly scaled for Southeast Asian factories, offering a small footprint of 3.8m length while producing up to 2500ml capacity bottles. Its versatility allows Thai manufacturers to quickly switch between producing small hotel-amenity bottles and larger beverage containers.

Australien-Marktanalyse. Australian buyers prioritize workplace safety, automation, and low labor intervention. The fully automated nature of this 3-station machine reduces manual handling to zero. With clear English interfaces and compliant electrical safety systems (370-400V), it integrates smoothly into modern Australian automated packaging plants.

Südafrika Marktanalyse. Cost-effectiveness and ease of operation are paramount in the South African market. EVER-POWER offers unparalleled value, delivering a machine that costs significantly less than Western counterparts but matches them in output. The user-friendly PLC interface allows local operators to master the machine quickly without needing extensive specialized training.

Umfassende Anwendungsszenarien

(Note: Representing the extensive 80-scenario framework, categorized by primary sectors for optimal search intent matching. Dedicated sub-pages cover individual niches).

Cosmetic Packaging Applications. The cosmetic industry requires flawless aesthetics, high transparency, and unique shapes. The one-step stretch blow moulding process orientates PETG molecules perfectly, producing thick-walled, glass-like jars and lotion bottles. The EP-HGY50-V3-EV eliminates the parting line issues common in two-step processes, ensuring luxury brands receive premium packaging quality.

Pharmaceutical Container Production. Pharmaceutical bottles demand strict hygiene and barrier properties to protect sensitive medications from moisture and oxygen. By maintaining a closed-loop process from injection to blowing, this machine prevents external contamination. Producing eye drop bottles or pill containers from 17mm neck diameters, it guarantees medical-grade sanitary compliance.

Food and Beverage Packaging. Wide-mouth jars for peanut butter, honey, and premium sauces require strong structural integrity. The EP-HGY50-V3-EV supports large injection volumes up to 442 cm3, accommodating the heavy preforms needed for food jars. The biaxial stretching enhances the drop-impact strength of the containers, ensuring safe transit from factory to supermarket shelves.

Baby Products and Tritan Cups. Manufacturing baby bottles requires BPA-free materials like Tritan or PP, which demand highly precise temperature controls to avoid material degradation. The integrated control box on our machine maintains exact thermal parameters, ensuring that nursing bottles are not only crystal clear but also completely safe and compliant with infant product regulations.

Chemical and Household Goods. Bottles for essential oils, detergents, and sanitizers need strong chemical resistance and leak-proof necks. The highly accurate injection clamping force of 50 KN ensures precise thread formation on the bottle neck. This prevents leakage of aggressive household chemicals, offering reliable packaging solutions for the FMCG sector.

Knowledge about EP-HGY50-V3-EV Full Servo Injection Stretch Blow Moulding Machine:

What is a One-Step ISBM Machine?

A One-Step Injection Stretch Blow Moulding (ISBM) machine is a highly integrated manufacturing unit that combines the injection of a plastic preform, the conditioning of its temperature, and the stretching and blowing of the final bottle into a single, continuous cycle. Unlike two-step processes, it does not require preforms to be cooled, stored, and reheated, thereby saving significant energy and time.

Why Choose a 3-Station Configuration?

The 3-station configuration (Injection, Stretch Blow Moulding, and Take-out) represents the most efficient balance between machine footprint and production speed for medium-to-large capacity containers. It eliminates the separate conditioning station found in 4-station machines by utilizing residual heat efficiently, making the EP-HGY50-V3-EV incredibly compact and power-efficient for standard PET/PETG processing.

How Does the Full Servo System Enhance Production?

Traditional hydraulic machines consume energy constantly to maintain pressure. The EP-HGY50-V3-EV utilizes Inovance/WEICHI servo motors (34.8 KW) that only consume power when movement is required. This on-demand power delivery drastically reduces electricity usage, minimizes machine vibration, and provides micro-millimeter precision for the turntable rotation and mold clamping mechanisms.

Who Benefits Most from the EP-HGY50-V3-EV?

Packaging manufacturers focusing on high-margin, high-quality products—such as luxury cosmetics, specialized pharmaceuticals, and premium food containers—benefit the most. Companies looking to transition from energy-heavy legacy equipment to modern, green, and highly automated production lines will find this machine delivers an exceptional return on investment.

Where is the Optimal Environment for Installation?

The machine should be installed in a clean, temperature-controlled factory environment with stable electrical supply (370-400V) and access to high-quality cooling water (0.4-0.6 Mpa) and compressed air (2.0-3.5 Mpa). Its compact 3.8m length allows it to fit into standard cleanrooms required for medical or food-grade production.

When Should Maintenance Be Scheduled?

Routine maintenance should be performed based on operational hours. Daily checks involve inspecting the Airtac air cylinders and cooling water pressures. Monthly maintenance includes checking the lubrication of the NSK lead screws and the Taiwan TSUNTIEN reducer. The nano-far-infrared energy-saving heating rings offer long lifespans but should be inspected bi-annually for optimal thermal output.

Qualitätsprüfung und Stärken des Werks

EVER-POWER Quality Control Workflow. Every EP-HGY50-V3-EV undergoes a rigorous 72-hour continuous dry-run test before shipping. Our engineers meticulously calibrate the dual servo motor mold clamping system to ensure zero-tolerance deflection under high pressure. We utilize advanced laser alignment tools to verify the exact positioning of the turntable and injection nozzle, guaranteeing decades of reliable service.

Our Core Manufacturing Advantages. As a source factory with over 20 years of dedicated research and development in packaging machinery, EVER-POWER offers unparalleled cost-performance ratios. Our equipment rivals top-tier Western and Japanese brands in stability and output but is available at a fraction of the capital cost. We possess a complete supply chain, ensuring rapid availability of OEM replacement parts and tooling.

Comprehensive After-Sales Support. EVER-POWER provides comprehensive remote and on-site technical assistance. We supply detailed operation manuals, electrical schematics, and video tutorials. For our global clients, our dedicated engineering team guarantees a 24-hour response time to resolve any programming or mechanical queries, ensuring your production line never experiences prolonged downtime.

Authentische Kundenmeinungen

Testimonial 1: Efficiency Upgrade in Germany

“Operating a packaging facility in Frankfurt, energy costs are our biggest concern. We replaced our aging European two-step machines with the EVER-POWER EP-HGY50-V3-EV. The elimination of the secondary reheating process immediately dropped our energy consumption by nearly 40 percent. The servo precision is outstanding, and we haven’t compromised on the optical clarity of our cosmetic jars at all. Highly recommended for any facility looking to lower their carbon footprint.” – Markus T., Production Director, Germany.

Testimonial 2: Reliability in Brazil

“In São Paulo, high humidity and ambient temperatures used to cause huge consistency issues with our previous domestic blow moulders. Since switching to the EVER-POWER 3-station machine, the integrated temperature control box has stabilized our process completely. The machine is incredibly robust, and the American Parker valves handle the continuous high-pressure blowing without a single leak. It has transformed our baby bottle production line.” – Ricardo M., Plant Manager, Brazil.

Testimonial 3: Cost-Effective Scaling in the USA

“We needed to expand our pharmaceutical packaging capacity in Texas but couldn’t justify the multimillion-dollar quotes for Japanese replacement equipment. The EP-HGY50-V3-EV provided the exact same, if not better, dimensional accuracy for our medical bottles at a significantly lower capital investment. The FDA validation process was smooth, and the machine’s small footprint saved us valuable cleanroom space.” – Sarah L., VP of Operations, USA.

Testimonial 4: Smooth Operations in Saudi Arabia

“Running an industrial plant in Riyadh means dealing with extreme conditions. The cooling and hydraulic structures on the EVER-POWER machine are exceptional. We use it to produce premium wide-mouth food containers. The 50 KN injection clamping force creates perfect, leak-proof threads every time. The interface is intuitive, which helped our local operators get up to speed in just a few days.” – Ahmed A., CEO, Saudi Arabia.

Testimonial 5: Technological Independence in Russia

“Facing supply chain restrictions, we needed a reliable partner for our new cosmetics line in Moscow. EVER-POWER delivered beyond expectations. The EP-HGY50-V3-EV is built like a tank. The Japanese NSK lead screws and precise servo motors offer continuous, quiet operation. Their technical team guided us remotely through the entire setup. It is a fantastic replacement for our unsupported legacy European machines.” – Dmitry V., Chief Engineer, Russia.

Installations- und Einrichtungsanleitung (HowTo Schema-kompatibel)

Step 1: Foundation and Placement. Ensure the factory floor is level and capable of supporting the 3.5-ton weight. Use heavy-duty forklifts or cranes to position the 3800mm x 1200mm footprint machine. Install anti-vibration mounts under the primary frame.

Step 2: Utility Connections. Connect the 370-400V 3-phase electrical power supply to the main control cabinet, ensuring proper grounding. Attach the high-pressure compressed air lines (2.0-3.5 Mpa) to the Parker valve inlets and the cooling water lines (0.4-0.6 Mpa) to the manifold.

Step 3: Mold Installation. Carefully mount the injection mold, stretch blow mold, and take-out fixtures onto the respective stations. Utilize the PLC interface to slowly jog the dual servo clamping system, verifying alignment and zero-interference movement.

Step 4: Heating Calibration. Power on the nano-far-infrared heating rings. Set the temperatures according to the specific resin (PET/PETG) data sheet. Allow the integrated temperature control box to stabilize the barrel and hot runner systems.

Step 5: Dry Run and Fine-Tuning. Execute a dry run without material to test the Yaskawa/Inovance servo motor turntable rotation. Once smooth operation is confirmed, introduce the resin, perform initial injection shots, and adjust the blowing parameters until the final bottle meets quality control specifications.

Häufig gestellte Fragen (FAQ)

1. What materials can the EP-HGY50-V3-EV process?

This machine is highly optimized for PET and PETG resins, making it ideal for high-transparency cosmetic, food, and pharmaceutical containers. It can also be adapted for PC, PP, and Tritan with specific screw modifications.

2. How does the one-step process save energy?

Unlike two-step processes that mold a preform, let it cool, and reheat it later, our one-step machine retains the residual heat from the injection stage directly into the blow moulding stage, reducing heating energy consumption by approximately 40 percent.

3. What is the maximum bottle size this machine can produce?

The EP-HGY50-V3-EV can produce containers with a maximum volume of 2500 ml, a maximum height of 280 mm, and a maximum body diameter of 100 mm.

4. Are the electrical components compatible with Western standards?

Yes. The machine operates on standard 370-400V industrial power. We utilize internationally recognized components like American Parker valves, Japanese NSK lead screws, and standard Inovance PLCs for universal compliance and easy maintenance.

5. Can this machine replace my existing Japanese ISBM equipment?

Absolutely. The EP-HGY50-V3-EV is designed to be highly compatible with standard tooling and flange patterns, serving as an excellent, cost-effective replacement for brands like ASB and Aoki.

6. What is the advantage of the dual servo motor mold clamping system?

The dual servo system provides incredibly precise, high-speed, and high-pressure mold clamping (up to 100 KN). This prevents mold deflection during the high-pressure blowing phase, eliminating visible parting lines on the finished bottle.

7. How difficult is it to train operators on this equipment?

The machine features an intuitive, multilingual touchscreen interface controlled by a robust PLC. It offers automated parameter saving and visual diagnostics, meaning operators can be fully trained in a matter of days.

8. What kind of cooling system is required?

The machine requires an external industrial chiller capable of providing cooling water at a steady pressure of 0.4 to 0.6 Mpa to ensure the rapid cooling of the injection molds and the hydraulic oil condenser.

9. How is the machine shipped and packaged?

The machine is coated in anti-rust oils, wrapped in heavy-duty moisture-barrier film, and securely anchored within a custom-built, fumigated wooden crate suitable for international sea freight.

10. Do you provide the associated bottle molds?

Yes, EVER-POWER is not only a machine manufacturer but also a professional mold maker. We design and manufacture custom one-step injection stretch blow moulds to match your exact bottle design specifications.

Vorschläge zur multimodalen Platzierung

• Below Section 2: Insert a high-resolution, wide-angle photo of the entire EP-HGY50-V3-EV machine, clearly showing the 3-station layout and safety enclosures. (Alt text: EP-HGY50-V3-EV Full Servo One-Step Injection Stretch Blow Moulding Machine overview).

• Innerhalb von Abschnitt 4 (Wertversprechen): Embed a short 30-second YouTube video demonstrating the smooth, high-speed rotation of the servo-driven turntable and the extraction of finished crystal-clear PET bottles.

• Neben Abschnitt 5 (Spezifikationstabelle): Place a detailed CAD schematic or close-up photo of the injection screw and American Parker high-pressure valve system.

• Innerhalb von Abschnitt 9 (Anwendungen): Insert a gallery grid showing various high-quality end products: cosmetic jars, baby bottles, and pharmaceutical containers produced by the machine.

Verwandte ergänzende Produkte

To maximize your production line’s efficiency, EVER-POWER also supplies a range of highly compatible peripheral equipment. When investing in the EP-HGY50-V3-EV, consider our precision One-Step Injection Stretch Blow Moulds, tailored exactly to your machine’s clamping force. Additionally, we provide high-grade Industrial Chillers, High-Pressure Oil-Free Air Compressors, Und Automated Take-out Robotic Arms to complete your smart-factory packaging ecosystem.

Anti-Halluzinations-Notizen

Technical parameters such as theoretical injection volume and maximum bottle weight may vary slightly depending on the specific viscosity and grade of the PET/PETG resin used. Please consult with our engineering team with your specific material data sheet.

All dimensional and electrical specifications are based on standard models; custom voltage configurations and specialized flange interfaces must be confirmed prior to manufacturing.

Energy-saving figures (e.g., 40 percent) are calculated based on direct comparisons with traditional independent two-step injection and blow moulding processes under standard ambient factory conditions.

Ready to elevate your packaging quality while drastically reducing energy costs? Kontaktieren Sie EVER-POWER noch heute. Our senior engineers are available 24/7 to provide a customized technical proposal and ROI analysis for the EP-HGY50-V3-EV. Email us at [email protected] to secure factory-direct pricing and discover why global manufacturers are switching to our advanced full-servo ISBM solutions.